The Creature Corner

V5 CONSTRUCTION PLAN · NB20260929-N13 · Revision 01 · Receiving checks and construction limits

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Build the tall lined hinged wooden enclosure

36 in W × 18 in D × 36 in H · N13 V5 illustrated plan
914.4 × 457.2 × 914.4 mm · bare case

Choose an exterior finish

See the grain and color on this enclosure.

36 × 18 × 36-inch wooden enclosure with maple exterior veneer
Maple veneer · Select the picture to enlarge

Full exterior veneer: the roof, faces, edges and reveals are included in this guide’s coordinated veneer schedule and geometry. Supplier balance, bond and actual-stack acceptance remain required. Natural grain and color vary.

About these previews

Rendered from this enclosure’s actual reference geometry. Veneer layers preserve service seams and bare hasp seats. Hinges bear on the accepted cured face veneer. The 3D viewer shows maple; these choices change the main picture. Texture scans by Jenelle van Heerden via Poly Haven, CC0 illustrate appearance and are not delivered veneer samples.

One lift-off acrylic door, a one-piece lined bed behind a removable three-layer retainer, and one screened roof opening. Follow 67 pictured operations with named parts, required waits and checks before continuing.

Construction holds: exact hinge/hasp seating, veneer bearing/balance/bond, recessed retainer connections, floating glazing, uncut liner folds, prototype construction, physical testing and qualified review remain open.

Complete illustrated PDF

Read this before cutting

This is the individual N13 hinged lined design. Receive, measure and trial exact materials before dependent final cuts. A changed plywood gauge, lining, hardware or veneer system requires coordinated recalculation.

MeasurementReference
Bare case36 × 18 × 36 in (914.4 × 457.2 × 914.4 mm)
Reference covered wood36.061 in (915.95 mm) × 18.061 in (458.75 mm) × 36.061 in (915.95 mm)
Maximum covered wood36.092 in (916.74 mm) × 18.092 in (459.54 mm) × 36.092 in (916.74 mm)
External capture width36.811 in (935 mm); allow additional hardware/service room
Finished floor / bedFloor 53/64 in (21.03 mm) above underside; maximum total bed 6 in (152.4 mm)
Bare leaf size27 1/4 in (692.15 mm) × 22 19/32 in (573.88 mm) × 1 1/2 in (38.1 mm)
Bare opening above retainer27 19/32 in (700.88 mm) × 22 31/32 in (583.41 mm)
Removed-door opening27.53275 in (699.33 mm) × 22.90775 in (581.86 mm) at reference veneer
Complete veneer layerReference 0.0305 in (0.77 mm); maximum 0.046 in (1.17 mm)

Datums: assembly X starts at outside LEFT, Y at outside FRONT and Z at FLOOR UNDERSIDE, unless a local part edge is explicitly named. in means inches; mm means millimetres. Exact mating decimals are retained; actual received measurements govern.

Tools, terms and safe workholding

Prepare a padded flat bench, helper, clamps, straight cauls, tape, square, marking knife, straightedge, caliper and drill depth stops. Use supported saw/router/jigsaw setups and sacrificial backing. Follow each tool maker’s guards and minimum feed lengths; never feed narrow short strips without a suitable carrier.

For retainer trials: 1-inch (25.4 mm) flat-bottom boring bit with a 5/8-inch (15.88 mm) stop, 9/32-inch (7.14 mm) through bit, 82-degree countersink, 5/32-inch (3.97 mm) hex key and 7/16-inch (11.11 mm) socket no wider than 7/8 inch (22.23 mm). Prove actual bit-point depth and driver/socket clearance on matching scrap. Use root-matched wood pilots and correct hand drivers. Mesh needs snips and edge protection; veneer needs a sharp knife and supplier-specified pressure tool. Use the acrylic maker’s accepted supported cutting and edge-finishing method.

Wear eye/hearing protection, control dust and ventilate adhesives/coatings. Protect hands while handling wire and metal; keep gloves and loose clothing away from rotating tools. Support both work and waste.

TermPlain meaning
Cleat / laminationWood strip receiving screws / layers joined face to face
Jamb / header / retainerSide of the opening / top frame member / removable front bed wall
Pilot / clearance / countersinkThread-guiding hole / free screw passage / cone-shaped flat-head seat
Datum / kerfNamed measuring reference / width removed by a cut
Rebate / bearing landShallow edge pocket / solid flat wood supporting clamp pressure
Back-bevel / lift-offRear edge cut narrower for swing clearance / supported upward removal from hinge pins
PSA / RHPressure-sensitive adhesive / relative humidity
EPDM / milEthylene propylene diene monomer rubber / one thousandth of an inch

Record the actual stock and shared heights

Plywood thickness: t = ______ in / ______ mm
Compressed underlay + liner: a = ______ in / ______ mm
Finished-floor elevation: F = t + a = ______

Part / elevationEquation in inchesReference
Floor / roof36 × 1836 × 18 in (914.4 × 457.2 mm)
Side height36 − 2t34 19/32 in (878.68 mm)
Back width36 − 2t34 19/32 in (878.68 mm)
Fixed frame / bare bay width36 − 2t − 2 × 3.527 19/32 in (700.88 mm)
Retainer widthBare bay width − 2 × 5/3227 9/32 in (692.94 mm)
Retainer topF + 88 53/64 in (224.23 mm)
Retainer heightF + 8 − (t + 3.5)4 5/8 in (117.48 mm)
Maximum bed topF + 66 53/64 in (173.43 mm)
Clamp screw centreF + 7 3/88 13/64 in (208.36 mm)
Liner topF + 7 3/48 37/64 in (217.88 mm)

These equations retain the original core and nominal frame sections. They do not automatically update all joints, hole stations, hinge axes or glazing sizes. Recalculate the entire coordinated candidate whenever a measured input changes. Transfer shared heights with a marked measuring strip.

Why the hinge face stack matters

Both lift-off halves mount on equal accepted cured veneer faces
Both lift-off halves mount on equal accepted cured veneer faces

The reference barrel is tangent to its mounting plane. Recessing only the flat leaf into veneer makes that barrel rub the remaining skin. Here the complete unaltered hinge and shared axis move forward by the actual cured face stack: 0.0305 in (0.77 mm) at reference. Keep both bearing faces equally thick, flat, fully bonded and accepted for compression under the leaves. The actual screw heads, supplied holes, bond and bearing require a qualified material trial before drilling the real frame.

Find the next operation

  1. OP01 · Qualify the support and service position — 1
  2. OP02 · Qualify the support and service position — 2
  3. OP03 · Receive and measure all materials — 1
  4. OP04 · Receive and measure all materials — 2
  5. OP05 · Cut and identify the plywood — 1
  6. OP06 · Cut and identify the plywood — 2
  7. OP07 · Cut the roof opening and side vents — 1
  8. OP08 · Cut the roof opening and side vents — 2
  9. OP09 · Prepare the frame stock and thin strips — 1
  10. OP10 · Prepare the frame stock and thin strips — 2
  11. OP11 · Laminate the continuous front frame — 1
  12. OP12 · Laminate the continuous front frame — 2
  13. OP13 · Laminate the unglazed door frame — 1
  14. OP14 · Laminate the unglazed door frame — 2
  15. OP15 · Laminate the removable retaining panel — 1
  16. OP16 · Laminate the removable retaining panel — 2
  17. OP17 · Trial the hardware and glazing — 1
  18. OP18 · Trial the hardware and glazing — 2
  19. OP19 · Attach the bottom wood supports — 1
  20. OP20 · Attach the bottom wood supports — 2
  21. OP21 · Fit both side walls and their supports — 1
  22. OP22 · Fit both side walls and their supports — 2
  23. OP23 · Close and square the back — 1
  24. OP24 · Close and square the back — 2
  1. OP25 · Add the intermediate rear upright — 1
  2. OP26 · Add the intermediate rear upright — 2
  3. OP27 · Install the fixed laminated front frame — 1
  4. OP28 · Install the fixed laminated front frame — 2
  5. OP29 · Fit the retainer receivers — 1
  6. OP30 · Fit the retainer receivers — 2
  7. OP31 · Fasten the removable retainer — 1
  8. OP32 · Fasten the removable retainer — 2
  9. OP33 · Fit the unglazed door to its bay — 1
  10. OP34 · Fit the unglazed door to its bay — 2
  11. OP35 · Route the side-capture wire pockets
  12. OP36 · Capture the two side-vent meshes — 1
  13. OP37 · Capture the two side-vent meshes — 2
  14. OP38 · Route the roof-capture wire pockets
  15. OP39 · Build the removable screened roof — 1
  16. OP40 · Build the removable screened roof — 2
  17. OP41 · Hang the door on true lift-off hinges — 1
  18. OP42 · Hang the door on true lift-off hinges — 2
  19. OP43 · Rehearse the empty cleaning route — 1
  20. OP44 · Rehearse the empty cleaning route — 2
  21. OP45 · Prepare and fully finish the wood — 1
  22. OP46 · Prepare and fully finish the wood — 2
  23. OP47 · Approve and label the full exterior veneer
  24. OP48 · Apply the skins without bridging removable parts
  1. OP49 · Topcoat and fully cure the completed veneer
  2. OP50 · Reassemble and check the cured shell — 1
  3. OP51 · Reassemble and check the cured shell — 2
  4. OP52 · Fit and test the continuous basin — 1
  5. OP53 · Fit and test the continuous basin — 2
  6. OP54 · Cut and retain the floating acrylic pane — 1
  7. OP55 · Cut and retain the floating acrylic pane — 2
  8. OP56 · Cut and retain the floating acrylic pane — 3
  9. OP57 · Fit the door closure — 1
  10. OP58 · Fit the door closure — 2
  11. OP59 · Secure the removable roof — 1
  12. OP60 · Secure the removable roof — 2
  13. OP61 · Complete the construction inspection — 1
  14. OP62 · Complete the construction inspection — 2
  15. OP63 · Place and measure the complete bed — 1
  16. OP64 · Place and measure the complete bed — 2
  17. OP65 · Commission before animal entry — 1
  18. OP66 · Commission before animal entry — 2
  19. OP67 · Commission before animal entry — 3

1. Qualify the support and service position — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Qualify the support and service position — 1
Qualify the support and service position — 1
  1. Choose a level, rigid support beneath the entire finished underside, at least 36.092 in (916.74 mm) wide × 18.092 in (459.54 mm) deep. Every edge must bear continuously. This guide does not design the stand or qualify the building floor.
  2. The conservative bed envelope is 1.78 cubic feet (50 L), before framing displacement. At an assumed wet bulk density of 100 lb/ft³ (1602 kg/m³), the bed alone would weigh 178 lb (81 kg). Add the shell, water, rocks, furnishings and equipment when qualifying both furniture and building floor.

Check before continuing: Qualified support and the full wet-load planning assumptions are recorded before construction.

Exact workshop reference ·

2. Qualify the support and service position — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Qualify the support and service position — 2
Qualify the support and service position — 2
  1. Keep at least 32 in (812.8 mm) of clear working space in front, 6 in (152.4 mm) beside the door swing and room for complete roof removal. Allow at least 2 in (50.8 mm) upward lift above the opened leaf. The side captures make the reference width 36.811 in (935 mm); include that in the empty transport and service plan.
  2. Place and stabilize the empty enclosure at its final location. Provide furniture restraint appropriate to that support and wall where tipping is possible. Never stack, suspend, climb on, lift or tip the loaded shell.

Check before continuing: The entire floor is supported and the load and cleaning routes have been checked before construction.

Exact workshop reference ·

3. Receive and measure all materials — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Receive and measure all materials — 1
Receive and measure all materials — 1
  1. Measure the actual thickness of the specified nominal 3/4 in (19.05 mm) plywood at several points. Check pine is 3/4 in (19.05 mm) thick and solid wood supports are 1 1/2 in (38.1 mm) square. Reject warped, split or damaged wood and knots at joints.
  2. Receive three Sugatsune LSX-100R lift-off hinges of the same hand, one National N305-979 swivel hasp and their specified screws. Identify the lower fixed pin half and upper removable socket by the actual manufacturer drawing. Never choose the hand only from the everyday name “left-hung.” Confirm each actual metal hole accepts its specified head without unauthorized machining.

Check before continuing: Plywood gauge, liner and underlay are identified, and all three hinges match the specified hand.

Exact workshop reference ·

4. Receive and measure all materials — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Receive and measure all materials — 2
Receive and measure all materials — 2
  1. Measure the actual acrylic sold as 0.22 in (5.59 mm) thick, both separate uncompressed 1/16 in (1.59 mm) neoprene pads, and the cured film on the contact samples. The bare spacer starts at 0.351 in (8.92 mm) to leave a finished 0.345 in (8.76 mm) cavity after two 0.003 in (0.08 mm) reference contact films. The lining reference is 0.08 in (2.03 mm) compressed underlay plus 0.045 in (1.14 mm) EPDM, totaling 1/8 in (3.18 mm); measure this actual stack rather than assuming a delivered gauge.
  2. On a spare strip, mark the underside of the floor. Above it, mark the actual plywood thickness plus the compressed lining thickness to locate the finished floor. From that finished-floor mark, measure up 6 in (152.4 mm) for the maximum bed, 8 in (203.2 mm) for the retaining-panel top and 9 in (228.6 mm) for the vent bottom. Transfer these marks to the build.

Check before continuing: All materials and handed hardware are identified; actual plywood and compressed lining thicknesses are recorded.

Exact workshop reference ·

5. Cut and identify the plywood — 1

Parts: P01, P02, P03L, P03R, P04, RBM1, RBM2, RBM3

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Support both sides of every cut and use eye/hearing/dust protection. Never reach across a running blade.

Cut and identify the plywood — 1
Cut and identify the plywood — 1
  1. Use this build’s two plywood-sheet layouts. Establish a square edge, label the face and keep 1/8 in (3.18 mm) saw-cut waste between adjacent rough blanks. Floor P01 and roof P02 finish at 36 in (914.4 mm) × 18 in (457.2 mm) with grain along the 36 in (914.4 mm) direction. Support both sides of each cut.
  2. For the 45/64 in (17.86 mm) reference plywood, each side finishes at 18 in (457.2 mm) × 34 19/32 in (878.68 mm) and the back at 34 19/32 in (878.68 mm) × 34 19/32 in (878.68 mm). Fit the sides between floor and roof to maintain the 36 in (914.4 mm) bare-case height, and fit the back between the actual side panels. The exact rough allowances and grain directions are in the current cut list.

Check before continuing: Floor, roof, paired side and back panels are labeled and square to the actual plywood gauge.

Exact workshop reference ·

6. Cut and identify the plywood — 2

Parts: P01, P02, P03L, P03R, P04, RBM1, RBM2, RBM3

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Support both sides of every cut and use eye/hearing/dust protection. Never reach across a running blade.

Cut and identify the plywood — 2
Cut and identify the plywood — 2
  1. Cut the three RBM retainer layers to matching rough blanks, then fit each to 27 9/32 in (692.94 mm) wide × 4 5/8 in (117.48 mm) high at the reference gauge. Keep grain across the width. The refitted panel has 5/32 in (3.97 mm) bare space at each side for opposing veneer. Its hidden bottom bears directly on the sealed fixed kick rail; do not veneer that bearing surface.
  2. Label each part, its inside face and its measuring edge before cutting it free. Use inch markings throughout each cut. The metric values are rounded equivalents. Sizes marked “about” are starting marks; fit them to the actual adjoining parts before the final cut.

Check before continuing: Paired side panels and all three retainer layers are square, labeled and matched.

Exact workshop reference ·

7. Cut the roof opening and side vents — 1

Parts: P02, P03L, P03R

Tools / setup: Measuring tape, square, pencil and the tools named below

Cut the roof opening and side vents — 1
Cut the roof opening and side vents — 1
  1. Mark one 18 in (457.2 mm) × 10 in (254 mm) roof opening, with its left edge 9 in (228.6 mm) from the left and its front edge 4 in (101.6 mm) from the front. Keep all four borders intact.
  2. On each side, mark a 6 in (152.4 mm) × 4 in (101.6 mm) vent starting 6 in (152.4 mm) behind the front. Its bottom is 9 in (228.6 mm) above the finished-floor mark, not above the panel’s lower edge.

Check before continuing: Roof and both vent outlines match this build and its actual finished-floor datum before cutting.

Exact workshop reference ·

8. Cut the roof opening and side vents — 2

Parts: P02, P03L, P03R

Tools / setup: Measuring tape, square, pencil and the tools named below

Cut the roof opening and side vents — 2
Cut the roof opening and side vents — 2
  1. Drill starter holes inside the waste and use a guided router or supported jigsaw. Stay inside the corner lines, ease the reveals and remove all splinters.
  2. Dry-place the capture strips and check their screws land in solid wood outside each opening. The inner reveal stays smooth; the outer strips capture the cut wire edges.

Check before continuing: Vents begin 3 in (76.2 mm) above the maximum fill; all roof borders remain.

Exact workshop reference ·

9. Prepare the frame stock and thin strips — 1

Parts: CLB, CLU, CLT, CRB, CRU, CRT, CB, CT, CM1, F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, RCML, RCMR, VLB, VLT, VLF, VLA, VRB, VRT, VRF, VRA, DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T, SPML, SPMR, SPMB, SPMT, BEML, BEMR, BEMB, BEMT, LCL, LCR, LCFJ1, LCFJ2, LCB1, LCB2, LCPL, LCP1, LCPR, F0BM, F0TM, F2BM, F2TM, RTCF, RTCA, RTCL, RTCR, LCFRML, LCFPM, LCFRMR

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Plane broad supported stock first; never feed short thin strips alone.

Prepare the frame stock and thin strips — 1
Prepare the frame stock and thin strips — 1
  1. Use the current PINE-FRAME allocations for all sixteen fixed-frame pieces and eight door pieces. Start from straight 3/4 in (19.05 mm) × 5 1/2 in (139.7 mm) × 96 in (2438.4 mm) boards. Rip the assigned broad frame strips with guards, push sticks and supported stops. Keep each layer’s ID; similar lengths are not interchangeable.
  2. From the three purchased full-section solid boards, cut the named parts to length for side, back and roof supports and both retainer receivers. Ease only exposed corners; keep mating faces square.

Check before continuing: Broad frame stock and full-section supports are identified and safely prepared for the narrow cuts.

Exact workshop reference ·

10. Prepare the frame stock and thin strips — 2

Parts: CLB, CLU, CLT, CRB, CRU, CRT, CB, CT, CM1, F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, RCML, RCMR, VLB, VLT, VLF, VLA, VRB, VRT, VRF, VRA, DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T, SPML, SPMR, SPMB, SPMT, BEML, BEMR, BEMB, BEMT, LCL, LCR, LCFJ1, LCFJ2, LCB1, LCB2, LCPL, LCP1, LCPR, F0BM, F0TM, F2BM, F2TM, RTCF, RTCA, RTCL, RTCR, LCFRML, LCFPM, LCFRMR

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Plane broad supported stock first; never feed short thin strips alone.

Prepare the frame stock and thin strips — 2
Prepare the frame stock and thin strips — 2
  1. Use the PINE-THIN layouts to plane broad supported stock to 3/8 in (9.53 mm) before ripping the 1 in (25.4 mm) mesh captures and 1/2 in (12.7 mm) liner clamps. A rebate is a shallow pocket cut into a face: each wire capture needs the separate pocket operation below. Never feed a short finished strip into a thickness planer.
  2. Prepare glazing spacers from 3/8 in (9.53 mm) rough thickness and removable beads from 1/4 in (6.35 mm) thickness before cutting narrow strips. Fit the spacer to the actual acrylic, pads and cured contact films; its reference bare depth is 0.351 in (8.92 mm). Preserve the listed spacer and bead widths. Use a qualified mill if the available guarded machine cannot safely support these cuts.

Check before continuing: Every wooden part matches its ID and allocation; no loose thin piece has been planed unsupported.

Exact workshop reference ·

11. Laminate the continuous front frame — 1

Parts: F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, F0BM, F0TM, F2BM, F2TM

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Glue is supplementary; every mechanical stitch is required. Keep fresh layers flat and unstressed.

Laminate the continuous front frame — 1
Laminate the continuous front frame — 1
  1. Dry-lay layer 1 with both uprights running full height; fit its split top and bottom rails between them. In layer 2, both rails run full width and the uprights fit between them. Repeat these arrangements for layers 3 and 4.
  2. Dry-fit the fixed frame to 34 19/32 in (878.68 mm) square at the reference plywood gauge. Four 3/4 in (19.05 mm) layers make it 3 in (76.2 mm) deep. There is one 27 19/32 in (700.88 mm)-wide bay between 3 1/2 in (88.9 mm) jambs. Use matched temporary gauge blocks at both ends of the bay and compare the two frame diagonals.

Check before continuing: The four front-frame layers fit square and flat before any glue is applied.

Exact workshop reference ·

12. Laminate the continuous front frame — 2

Parts: F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, F0BM, F0TM, F2BM, F2TM

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Glue is supplementary; every mechanical stitch is required. Keep fresh layers flat and unstressed.

Laminate the continuous front frame — 2
Laminate the continuous front frame — 2
  1. Fit one layer at a time. Transfer its scheduled rear-entry stitch holes, clearance-drill the new layer and pilot into the preceding one. Spread Titebond III on the mating bare faces, clamp flat with straight clamping pads and fit every #8 × 1 1/4 in (31.75 mm) stitch screw before the next layer covers it. Adjacent layers use offset stations; every seam is bridged. Glue is supplementary, not a claimed structural adhesive. Glue only the layer being fitted: the published open time is 8–10 minutes at 70°F (21°C) and 50% relative humidity. Prepare all clamps and holes first; complete one interface before starting another.
  2. Wipe squeeze-out and keep the frame flat and unstressed for at least 24 hours, longer if the received glue label or conditions require. Do not glue the removable retainer, roof or shell panels to this assembly.

Check before continuing: The full frame is 3 in (76.2 mm) deep, square and flat, with two full-height jambs and bottom kick rail.

Required wait: Glue: at least 24 hours unstressed; follow the received label

Exact workshop reference ·

13. Laminate the unglazed door frame — 1

Parts: DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T

Tools / setup: Measuring tape, square, pencil and the tools named below

Laminate the unglazed door frame — 1
Laminate the unglazed door frame — 1
  1. Prepare matching oversized door layers for the dry fit. After lamination and full cure, refit the outer perimeter to 27 1/4 in (692.15 mm) wide × 22 19/32 in (573.88 mm) high. Keep the original 20 11/32 in (516.73 mm) × 15 23/32 in (399.26 mm) viewing opening and every rear glazing datum unchanged. The finished bare gaps are 3/16 in (4.76 mm) at hinge, top and bottom, and 5/32 in (3.97 mm) at the latch edge.
  2. In the front layer, uprights run full height and rails fit between them. In the rear layer, rails run full width and short uprights fit between them. Dry-fit and compare diagonals before applying glue.

Check before continuing: Both door layers fit with staggered joints; the viewing opening and rear glazing pocket remain unchanged.

Exact workshop reference ·

14. Laminate the unglazed door frame — 2

Parts: DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T

Tools / setup: Measuring tape, square, pencil and the tools named below

Laminate the unglazed door frame — 2
Laminate the unglazed door frame — 2
  1. Clearance-drill the rear layer at its eight scheduled stitch positions and pilot into the front layer. Apply Titebond III, clamp flat and fit all eight #8 × 1 1/4 in (31.75 mm) rear-entry screws per leaf. Keep the sight opening and outer edges square. Do not attach glazing yet.
  2. Leave the leaf flat and unstressed for at least 24 hours. Mark its hinge side (left) without relying on the purchased hinge’s hand name.

Check before continuing: The door is a flat, square, 1 1/2 in (38.1 mm) thick laminated frame, ready for the unglazed fitting trial.

Required wait: Glue: at least 24 hours unstressed

Exact workshop reference ·

15. Laminate the removable retaining panel — 1

Parts: RBM1, RBM2, RBM3

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Keep retainer laminations distinct from the fixed frame. Do not glue the service joint.

Laminate the removable retaining panel — 1
Laminate the removable retaining panel — 1
  1. Match RBM1–RBM3 for the single panel. Dry-stack all three face to face and check the refitted width against the actual bay. All lower edges bear on the fixed kick rail; keep 5/32 in (3.97 mm) bare side gaps for the veneer while preserving flat receiver contact at the back.
  2. Transfer the rear-entry stitch grid while each stack is clamped. Drill #8 clearance through its rear and middle layers, then stopped pilots into the front layer. Apply Titebond III, clamp with straight clamping pads and install the scheduled #8 × 2 in (50.8 mm) screws from the rear. Their tips retain about 7/64 in (2.78 mm) front cover in the reference stack; recalculate for received thickness.

Check before continuing: The three retainer layers match, and stopped stitch pilots cannot break through their front face.

Exact workshop reference ·

16. Laminate the removable retaining panel — 2

Parts: RBM1, RBM2, RBM3

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Keep retainer laminations distinct from the fixed frame. Do not glue the service joint.

Laminate the removable retaining panel — 2
Laminate the removable retaining panel — 2
  1. Keep the panel separate from the fixed frame. No glue joins it to the receiver wood supports or bottom rail; its three internal layers are the only glued interfaces.
  2. Clean squeeze-out, label the inside face and leave at least 24 hours unstressed, longer when the received label or conditions require. Do not hide a failed lamination beneath finish or lining. The three-layer panel remains separate from the fixed frame.

Check before continuing: Each three-layer panel remains flat and removable; its total thickness matches three layers of the actual plywood.

Required wait: Glue: at least 24 hours unstressed

Exact workshop reference ·

17. Trial the hardware and glazing — 1

Parts: HM1F, HM1M, BTML1, GM, SPMB, BEMB

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Unresolved hardware/material holds stop the dependent operation.

Trial the hardware and glazing — 1
Trial the hardware and glazing — 1
  1. Make a hinge trial from matching offcuts at the intended finished gaps. Apply the accepted cured veneer sample continuously beneath both hinge leaves. Move both halves and the hinge axis forward by that measured face stack, 0.0305 in (0.77 mm) at reference. Obtain acceptance for full bearing, bond and compression before drilling; unequal or compressible layers require redesign. Fit the actual LSX-100R and six #6 × 1 1/4 in (31.75 mm) screws only after their head seating is accepted. Do not countersink the hinge without manufacturer approval. Pilot with a depth stop and check covered tips.
  2. Check the fixed pin half remains below the removable socket and points upward. Prove an outward 100° swing and a 2 in (50.8 mm) lift after opening at least 90°. Measure actual pin engagement and removal travel; the drawing’s about 1 3/4 in (44.45 mm) projection is a reference.

Check before continuing: The real hinge trial proves accepted bearing, head seating, swing and supported lift-off access.

Exact workshop reference ·

18. Trial the hardware and glazing — 2

Parts: HM1F, HM1M, BTML1, GM, SPMB, BEMB

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Unresolved hardware/material holds stop the dependent operation.

Trial the hardware and glazing — 2
Trial the hardware and glazing — 2
  1. Make a removable glazing trial with frame, actual acrylic, two dry uncompressed face pads, spacer and rear bead. Include cured films on the opposing wood contacts. Plane the spacer from 3/8 in (9.53 mm) rough stock until the installed bead bears on wood and just contacts the pads without bowing or trapping the pane. Leave the edge movement gap open.
  2. Trial a complete flush retainer connection through three actual plywood offcuts and one 1 1/2 in (38.1 mm) square receiver. Use Bolt Depot 24910 1/4-20 × 3 1/2 in (88.9 mm) socket flat-head screw, 16019 washer and 16008 nylon locknut. The length includes the head. Confirm the received 82° head, 5/32 in (3.97 mm) hex drive, washer no thicker than 1/16 in (1.59 mm) and 0.298 in (7.57 mm)–0.328 in (8.33 mm) nut before drilling real parts.

Check before continuing: All three mockups fit the supplied hardware; no irreversible full-size hole depends on an assumed product profile.

Exact workshop reference ·

19. Attach the bottom wood supports — 1

Parts: P01, CLB, CRB, CB

Tools / setup: Measuring tape, square, pencil and the tools named below

Attach the bottom wood supports — 1
Attach the bottom wood supports — 1
  1. Place P01 flat on a sacrificial board. Locate CLB and CRB one plywood thickness from the side edges, starting 3 in (76.2 mm) behind the front for the laminated frame. Fit CB between them at the rear-panel position.
  2. Transfer the matching named-part stations from the current workshop table. Drill 11/64 in (4.37 mm) clearance through P01 only and stopped 7/64 in (2.78 mm) pilot holes into the solid pine, adjusting the pilot after an offcut trial.

Check before continuing: Floor supports are clamped on the correct side of P01 and all clearance and stopped pilot holes align.

Exact workshop reference ·

20. Attach the bottom wood supports — 2

Parts: P01, CLB, CRB, CB

Tools / setup: Measuring tape, square, pencil and the tools named below

Attach the bottom wood supports — 2
Attach the bottom wood supports — 2
  1. Apply Titebond III to these three floor-wood support interfaces, clamp and drive #8 × 1 1/4 in (31.75 mm) screws from below. Seat heads flush with the underside so no head interrupts continuous support.
  2. Check the front-frame and back-panel recesses, wipe squeeze-out and leave the assembly flat and unstressed through the glue cure.

Check before continuing: The floor sits entirely flat, with square wood supports and an unobstructed 3 in (76.2 mm) front-frame recess.

Required wait: At least 24 hours unstressed for glued wood supports

Exact workshop reference ·

21. Fit both side walls and their supports — 1

Parts: P03L, P03R, CLU, CRU, CLT, CRT

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit both side walls and their supports — 1
Fit both side walls and their supports — 1
  1. Clamp each rear upright between its lower and upper wood supports. Upper wood supports start 3 in (76.2 mm) behind the front and stop at the inner face of the back panel.
  2. With a helper, stand each wall on the floor, flush at the outer side and its front edge. Clamp the wall to its bottom wood support; do not leave it standing unsupported.

Check before continuing: Both walls sit square and flush on the supported floor with a helper controlling them.

Exact workshop reference ·

22. Fit both side walls and their supports — 2

Parts: P03L, P03R, CLU, CRU, CLT, CRT

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit both side walls and their supports — 2
Fit both side walls and their supports — 2
  1. At the listed stations, clearance-drill through the plywood and pilot into the named pine receiver. Offset the future back screws from the side screws using the schedule; do not intersect their shafts.
  2. Install #8 × 1 1/4 in (31.75 mm) screws and finish tightening by hand. Keep the wall joints dry during the trial so they can be disassembled for finish.

Check before continuing: Both walls are parallel and stable; all tips retain at least 1/16 in (1.59 mm) wood cover.

Exact workshop reference ·

23. Close and square the back — 1

Parts: P04, CT

Tools / setup: Measuring tape, square, pencil and the tools named below

Close and square the back — 1
Close and square the back — 1
  1. Fit P04 between the sides, resting on the floor and flush with their rear edges. Clamp it against CB, CT and both rear uprights.
  2. Compare front and rear diagonals; make each pair equal within 1/16 in (1.59 mm). Correct an uneven support rather than forcing a twisted shell into position with screws.

Check before continuing: The back is seated and both diagonal pairs agree before final screw tightening.

Exact workshop reference ·

24. Close and square the back — 2

Parts: P04, CT

Tools / setup: Measuring tape, square, pencil and the tools named below

Close and square the back — 2
Close and square the back — 2
  1. Transfer the listed stations through the back and into the receivers. Clearance-drill the plywood and use stopped pine pilots; the offset side/back stations keep screw shafts apart.
  2. Fit #8 × 1 1/4 in (31.75 mm) screws, then remove clamp pressure and recheck the diagonals and continuous floor bearing.

Check before continuing: The square shell stands without relying on clamps; no back screw meets a side screw.

Exact workshop reference ·

25. Add the intermediate rear upright — 1

Parts: CM1

Tools / setup: Measuring tape, square, pencil and the tools named below

Add the intermediate rear upright — 1
Add the intermediate rear upright — 1
  1. Place CM1 inside the back with its centre 18 in (457.2 mm) from the left outside face. Its ends fit between the lower and upper rear wood supports.
  2. Clamp each member straight against P04. Transfer the matching named-part stations from the current workshop table from the outside, keeping the listed offsets from the corner and horizontal wood support screws.

Check before continuing: The intermediate rear upright is straight and its actual screw stations align with supported wood.

Exact workshop reference ·

26. Add the intermediate rear upright — 2

Parts: CM1

Tools / setup: Measuring tape, square, pencil and the tools named below

Add the intermediate rear upright — 2
Add the intermediate rear upright — 2
  1. Drill clearance through P04 and stopped pilots into the uprights. Fasten with #8 × 1 1/4 in (31.75 mm) screws; keep the wood beneath the future membrane free from points, splinters and proud heads.
  2. Check each upright bears at both ends and the back remains flat. These members brace the panel; they do not turn the floor into an unsupported span.

Check before continuing: Three rear uprights are in place, with continuous full-floor support still required.

Exact workshop reference ·

27. Install the fixed laminated front frame — 1

Parts: F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, F0BM, F0TM, F2BM, F2TM

Tools / setup: Measuring tape, square, pencil and the tools named below

Install the fixed laminated front frame — 1
Install the fixed laminated front frame — 1
  1. With a helper, place the cured four-layer frame in its 3 in (76.2 mm) front recess, resting on P01. Keep its outer front face flush with the side-panel fronts; check both jambs are plumb.
  2. Clamp the frame and check the bay width, both diagonals and the top bearing surface. The sides overlap the jamb ends; there is no glue bond between the frame and shell during this trial.

Check before continuing: The permanent front is seated, clamped square and checked at both diagonals before fastening.

Exact workshop reference ·

28. Install the fixed laminated front frame — 2

Parts: F0L, F0R, F1L, F1R, F1B, F1T, F2L, F2R, F3L, F3R, F3B, F3T, F0BM, F0TM, F2BM, F2TM

Tools / setup: Measuring tape, square, pencil and the tools named below

Install the fixed laminated front frame — 2
Install the fixed laminated front frame — 2
  1. Transfer the side stations through P03L/P03R into the full jambs. Use #8 × 2 in (50.8 mm) screws, with clearance through plywood and stopped pilots into pine. Use the scheduled alternating depth lines.
  2. While the empty assembly is safely supported, drill the floor stations from below and fasten into the bottom rail with #8 × 2 in (50.8 mm) screws. Their depth lines differ from the side screws. Return the shell to continuous support and leave the fixed frame installed for the remaining trial.

Check before continuing: The entire front frame is supported, square and attached; the jambs and kick rail are permanent.

Exact workshop reference ·

29. Fit the retainer receivers — 1

Parts: RCML, RCMR

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the retainer receivers — 1
Fit the retainer receivers — 1
  1. Fit RCML and RCMR behind the single panel bay, resting on the fixed bottom rail with their sides against the laminated jambs. Their fronts begin 2 7/64 in (53.58 mm) behind the front face, directly behind the three plywood layers. Keep both contact faces free of veneer.
  2. Transfer both sideways screw stations per receiver. Drill #8 clearance through the receiver only, then a stopped 7/64 in (2.78 mm) trial pilot into the adjoining laminated upright.

Check before continuing: Both receivers are supported on the kick rail and their stopped sideways pilots are safe.

Exact workshop reference ·

30. Fit the retainer receivers — 2

Parts: RCML, RCMR

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the retainer receivers — 2
Fit the retainer receivers — 2
  1. Drive the four #8 × 3 in (76.2 mm) screws sideways into the frame. Each passes through 1 1/2 in (38.1 mm) of receiver and engages about 1 1/2 in (38.1 mm) of frame; do not substitute the shorter shell screws.
  2. Keep these screw heights distinct from the one future bolt height. Check the receivers are straight, immobile and free of sharp edges before placing any panel.

Check before continuing: Each receiver is fixed with two scheduled screws, and every bolt route remains clear.

Exact workshop reference ·

31. Fasten the removable retainer — 1

Parts: RBM1, RBM2, RBM3, BTML1, BTMR1

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Never remove either connection when the bed or any water remains. Keep recess depth and washer bearing as specified.

Fasten the removable retainer — 1
Fasten the removable retainer — 1
  1. Dry-set the cured retainer on the kick rail with its front flush and top 8 in (203.2 mm) above the finished-floor mark. Keep 5/32 in (3.97 mm) bare side gaps and clamp the panel firmly against both receivers. Mark the two connection centres from the front-left floor datum: X = 4 61/64 in (125.81 mm) and 31 3/64 in (788.59 mm); Z = 6 33/64 in (165.5 mm). Both are 5 11/16 in (144.46 mm) above the reference finished floor.
  2. On each receiver’s rear face, make the 1 in (25.4 mm)-diameter flat-bottom socket recess first, 5/8 in (15.88 mm) deep, with the loose member clamped square under a stopped bit. Leave 7/8 in (22.23 mm) of receiver thickness at the washer seat. Reassemble and clamp the stack, then drill a backed 9/32 in (7.14 mm) through bore at the matching centre. Never hold a loose short piece by hand under the bit.

Check before continuing: The matched recesses and through bores are square; both receivers retain the scheduled bearing wood.

Exact workshop reference ·

32. Fasten the removable retainer — 2

Parts: RBM1, RBM2, RBM3, BTML1, BTMR1

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Never remove either connection when the bed or any water remains. Keep recess depth and washer bearing as specified.

Fasten the removable retainer — 2
Fasten the removable retainer — 2
  1. Countersink only the front plywood for the actual 82° flat head. The head finishes flush with bare wood, beneath the veneer face; preserve a 0.55 in (13.97 mm) circular service opening in the veneer. Insert each 3 1/2 in (88.9 mm) machine screw from the front, then fit its washer and nylon locknut inside the rear recess. Use the 5/32 in (3.97 mm) hex drive and actual 7/16 in (11.11 mm) socket; socket outside diameter must not exceed 7/8 in (22.23 mm) for this reference recess.
  2. Support the panel and hand-tighten evenly without crushing wood or forcing stainless threads that begin to seize. Require two complete threads beyond the nylon ring and at least 1/16 in (1.59 mm) between the screw tip and receiver rear face. Trial access before lining. Do not deepen a recess, omit a washer or cut an incorrect screw to make the stack fit. Both complete connections remain installed whenever contents or liquid are present.

Check before continuing: Both flush heads are accessible; complete recessed nut stacks have two exposed threads and covered rear tips.

Exact workshop reference ·

33. Fit the unglazed door to its bay — 1

Parts: DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the unglazed door to its bay — 1
Fit the unglazed door to its bay — 1
  1. After the fixed frame and retainer are secure, fit the cured door at 3/16 in (4.76 mm) bare hinge/top/bottom gaps and 5/32 in (3.97 mm) bare latch gap. Keep its front face flush. Reference 0.0305 in (0.77 mm) layers on both mating edges leave about 0.1265 in (3.21 mm) and 0.09525 in (2.42 mm) gaps; maximum 0.046 in (1.17 mm) layers leave 0.0955 in (2.43 mm) and 0.06425 in (1.63 mm). Recalculate actual measured layers.
  2. Compare door and bay diagonals before trimming. Use a supported jig to back-bevel only the latch edge 6° away from the fixed jamb, keeping the front edge at its scheduled position. A back-bevel means the rear edge is slightly narrower than the front, providing swing clearance. Preserve the full glazing pocket and all receiving wood.

Check before continuing: The reference and actual finished gaps are recorded; the viewing opening and rear pocket remain unchanged.

Exact workshop reference ·

34. Fit the unglazed door to its bay — 2

Parts: DM0L, DM0R, DM1L, DM1R, DM0B, DM0T, DM1B, DM1T

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the unglazed door to its bay — 2
Fit the unglazed door to its bay — 2
  1. Check the rear glazing spacers and beads against the door’s wider uprights. Their wood must remain outside the pane pocket; no bead screw may pass through a pane edge or its expansion gap.
  2. Mark the door and bay as a pair. Remove temporary spacers only when the hinges and a helper support the leaf. Acrylic remains out during this fitting stage.

Check before continuing: The reference and actual finished gaps are recorded; the viewing opening and rear pocket remain unchanged.

Exact workshop reference ·

35. Route the side-capture wire pockets

Parts: VLB, VLT, VLF, VLA, ML

Tools / setup: Supported router jig, depth stop, actual wire and cured film sample

Before you begin: Qualify the actual cut wire edges and coating before assembly.

Route the side-capture wire pockets
Route the side-capture wire pockets
  1. On the broad 3/8 in (9.53 mm) capture stock, lay out the pocket and separate outside bearing land. Route the wall-facing rebate with a supported guide and depth stop; do not hand-hold a loose narrow piece. Reference depth is 0.088 in (2.24 mm) for 0.082 in (2.08 mm) crossing wire plus 0.006 in (0.15 mm) cured films.
  2. Trial the actual wire and film. Each widened 1 in (25.4 mm) capture must lie flat on its solid 0.494 in (12.55 mm) reference outer land, enclosing every cut wire end. The rebate cannot exceed 1/8 in (3.18 mm) without redesign. Drill screws through the separate land, never through wire.

Check before continuing: Capture bears flat; wire and screw paths are separate.

Exact workshop reference ·

36. Capture the two side-vent meshes — 1

Parts: VLB, VLT, VLF, VLA, VRB, VRT, VRF, VRA, ML, MR

Tools / setup: Measuring tape, square, pencil and the tools named below

Capture the two side-vent meshes — 1
Capture the two side-vent meshes — 1
  1. Cut two 7 in (177.8 mm) × 5 in (127 mm) mesh blanks with protected hands and snips. Flatten the edges and remove loose wire ends; do not leave a burr pointing into the enclosure.
  2. Centre each 7 in (177.8 mm) × 5 in (127 mm) blank from outside for 1/2 in (12.7 mm) overlap beyond the original opening. Dry-seat the four widened 1 in (25.4 mm) captures with their wire pockets facing the wall; the 0.494 in (12.55 mm) reference outer land must touch solid wood. Keep all cut wire ends inside the pocket and no veneer beneath this bearing.

Check before continuing: Every side-screen cut end lies within its capture pocket and the solid outer land sits on wood.

Exact workshop reference ·

37. Capture the two side-vent meshes — 2

Parts: VLB, VLT, VLF, VLA, VRB, VRT, VRF, VRA, ML, MR

Tools / setup: Measuring tape, square, pencil and the tools named below

Capture the two side-vent meshes — 2
Capture the two side-vent meshes — 2
  1. Use the revised outer-land stations, clear of all wire. Clearance-drill the capture, make stopped #6 pilots into the wall, then fit #6 × 1 in (25.4 mm) screws flush at the bare wood face. Keep the head drive accessible through the veneer and at least 1/16 in (1.59 mm) interior tip cover. Do not force a strip over a wire crossing.
  2. Inspect the entire captured perimeter. No wire end should be reachable through the inner opening or pull free when checked by hand. A smaller containment mesh opening, if required later, needs its own retained mounting and ventilation review.

Check before continuing: Both meshes are mechanically captured and the inner wood reveals are smooth.

Exact workshop reference ·

38. Route the roof-capture wire pockets

Parts: RTCF, RTCA, RTCL, RTCR, MTC

Tools / setup: Supported router jig, depth stop and sample

Route the roof-capture wire pockets
Route the roof-capture wire pockets
  1. Use the same accepted wire/cured-film sample to fit the four roof captures. Cut a 0.088 in (2.24 mm) reference roof-facing rebate, preserving the 0.494 in (12.55 mm) outer bearing land and at least 1/4 in (6.35 mm) wood beneath the pocket.
  2. Machine with broad stock and safe supported stops before cutting narrow final lengths. Dry-seat the complete 19 in (482.6 mm) × 11 in (279.4 mm) wire blank and verify all four captures bear on roof wood without rocking.

Check before continuing: Entire wire perimeter is enclosed and the solid outer lands touch P02.

Exact workshop reference ·

39. Build the removable screened roof — 1

Parts: P02, MTC, RTCF, RTCA, RTCL, RTCR

Tools / setup: Measuring tape, square, pencil and the tools named below

Build the removable screened roof — 1
Build the removable screened roof — 1
  1. Lay P02 upside down on a padded bench. Centre one 19 in (482.6 mm) × 11 in (279.4 mm) mesh blank over the roof opening, keeping 1/2 in (12.7 mm) edge overlap.
  2. Use the four widened captures RTCF/RTCA/RTCL/RTCR. Fit the 0.088 in (2.24 mm) reference rebate to the received two-wire crossing and cured film, leaving at least 1/4 in (6.35 mm) strip thickness without redesign. Solid outer lands bear on P02. Fit sixteen #6 × 1 in (25.4 mm) screws at the scheduled outer-land stations, with no tip through the roof top.

Check before continuing: The roof wire and all four captures fit flat without exposed cut ends or crushed wire crossings.

Exact workshop reference ·

40. Build the removable screened roof — 2

Parts: P02, MTC, RTCF, RTCA, RTCL, RTCR

Tools / setup: Measuring tape, square, pencil and the tools named below

Build the removable screened roof — 2
Build the removable screened roof — 2
  1. No roof rib is needed over this single opening; the solid roof borders bear on the front frame and the side and rear upper wood supports.
  2. Check the roof fits on the fixed front frame, side upper wood supports and rear upper wood support. Transfer its attachment stations, then set it aside for finishing. Screens carry no light fixture, climbing or lifting load.

Check before continuing: Every mesh edge is captured and the roof remains removable.

Exact workshop reference ·

41. Hang the door on true lift-off hinges — 1

Parts: HM1F, HM2F, HM3F, HM1M, HM2M, HM3M

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Support the leaf with a helper whenever a hinge is being fitted or released.

Hang the door on true lift-off hinges — 1
Hang the door on true lift-off hinges — 1
  1. Support the unglazed door in the refitted bay at its scheduled gaps. Retain the original hinge join centres at Z = 12 29/64 in (316.31 mm), 20 5/16 in (515.94 mm) and 28 11/64 in (715.57 mm) above the floor underside. These are absolute datums; do not remeasure 3 1/2 in (88.9 mm) from the newly trimmed door ends. Align the actual three axes with a straight reference. For this bare-case trial, place removable fully cured matching veneer coupons beneath both hinge leaves. Use coupons of the accepted final face thickness, cut from the allocated trial sheet; do not attach the permanent face skins yet.
  2. Use the received hinge as the hole template. Its fixed lower pin half mounts on the jamb and its upper removable socket mounts on the door. In this guide the single door hangs on the left jamb with LSX-100R; the LSX-100L hand is not used. Confirm the hand by the manufacturer’s fixed-half orientation.

Check before continuing: All three marked axes align; equal accepted cured coupons reproduce the intended final mounting plane.

Exact workshop reference ·

42. Hang the door on true lift-off hinges — 2

Parts: HM1F, HM2F, HM3F, HM1M, HM2M, HM3M

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Support the leaf with a helper whenever a hinge is being fitted or released.

Hang the door on true lift-off hinges — 2
Hang the door on true lift-off hinges — 2
  1. During this trial, trace both leaves on the equal cured coupons. At final reassembly replace the coupons with continuous accepted face veneer beneath both leaves; the reference hinge axis is 0.30609055 in (7.77 mm) ahead of bare FRONT. Transfer all six holes per hinge, drill accepted stopped #6 pilots and fit #6 × 1 1/4 in (31.75 mm) screws. The complete hinge is translated forward by the measured face stack, without deforming its profile. Verify screw seating, veneer bond/compression and full flat bearing with the accepted trial before proceeding.
  2. Remove the spacers while supporting the leaf. Slowly swing to 100°, checking the jambs, retainer top and rear beads. At 90° or more, support and lift 2 in (50.8 mm) to clear the pins, then refit all three sockets together. Stop and correct misalignment or binding.

Check before continuing: All three axes align; supported full swing and two-inch lift-off work without binding.

Exact workshop reference ·

43. Rehearse the empty cleaning route — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Rehearse the empty cleaning route — 1
Rehearse the empty cleaning route — 1
  1. With the enclosure empty, lift off the door and set it on padded supports. Remove the roof using a helper; do not use mesh as a handle.
  2. With the entire bed empty, remove the lining clamps and fold liner and underlay clear of both receivers. Support the retainer, hold each front hex drive and remove the recessed interior nut and washer. Withdraw both machine screws outward and draw the panel forward. Keep the permanent frame and kick rail attached.

Check before continuing: The empty lining and complete retainer can be removed without undoing the fixed frame.

Exact workshop reference ·

44. Rehearse the empty cleaning route — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Rehearse the empty cleaning route — 2
Rehearse the empty cleaning route — 2
  1. After the door and retainer are removed, the reference bare bay is 27 19/32 in (700.88 mm) wide. Opposing maximum veneer reduces the clear width to 27.50175 in (698.54 mm). The fixed kick rail is 3 3/8 in (85.73 mm) above the reference finished floor. Trial the actual cleaning containers and tools through this route and around the rear corners.
  2. Dry-fold liner and underlay blanks through the front corners and rear uprights. Confirm slack at every change of direction, space for the front clamps and a route to lift out the complete empty basin. Refit and tighten the retaining panel before continuing.

Check before continuing: The entire empty base can be serviced without removing the fixed frame or moving a loaded enclosure.

Exact workshop reference ·

45. Prepare and fully finish the wood — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Prepare and fully finish the wood — 1
Prepare and fully finish the wood — 1
  1. Label and remove the door, retainer, roof, hardware, meshes and lining. Disassemble dry joints as needed to reach every face, keeping all cured laminated and glued assemblies intact. Photograph orientation and protect the matched hole locations.
  2. Ease sharp edges, repair splits and stripped receivers, sand and remove dust. Prepare accepted veneer/finish samples before the enclosure. Keep bare glue and hardware-bearing footprints masked, including the retainer underside and its receiver contact. Do not fill the service drives or stopped nut recesses.

Check before continuing: All parts are labeled, repaired, sanded and clean; protected bearing and drive areas are marked.

Exact workshop reference ·

46. Prepare and fully finish the wood — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Prepare and fully finish the wood — 2
Prepare and fully finish the wood — 2
  1. Apply the current Varathane Triple Thick satin label to the exposed wood and the supplier-approved presealed veneer substrate. The one-coat upper planning area is 181.5 sq ft (16.86 m²), including rectangular wood, veneer topcoat, trial and contingency. Buy 2 two-can packs; each can is one US quart (0.946 L). Extra coats or balancing layers need revised quantities.
  2. Allow the full seven-day cure at the manufacturer’s stated 70°F (21°C) and 50% relative humidity reference conditions, longer when the label or conditions require. Handle and recoat only at the permitted times. An odor check or surface dryness does not replace full cure.

Check before continuing: All wood, cut reveals and protected below-liner surfaces are covered and fully cured.

Required wait: Finish: seven days full cure at stated reference conditions; extend as required

Exact workshop reference ·

47. Approve and label the full exterior veneer

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Do not substitute an unapproved adhesive or balancing system.

Approve and label the full exterior veneer
Approve and label the full exterior veneer
  1. Choose one species for the entire enclosure: maple, white oak or walnut. Obtain written supplier acceptance for the backing/PSA, balance of each panel, actual cured substrate, service temperature/humidity and cleaners. The preview textures are appearance references, not a delivered grain sample.
  2. Use the veneer layouts to rough-cut labeled faces and edge/reveal strips with grain in their scheduled direction. The reference whole skin is 0.0305 in (0.77 mm) and the maximum coordinated skin is 0.046 in (1.17 mm). Measure actual cured samples; a thicker system requires new dimensions and motion checks.

Check before continuing: The selected whole system and actual thickness are accepted before sticking any full sheet.

Exact workshop reference ·

48. Apply the skins without bridging removable parts

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Apply the skins without bridging removable parts
Apply the skins without bridging removable parts
  1. Acclimate and prepare the veneer and sealed substrate for the supplier’s written conditions. Follow its pressure tool, application sequence and full bond-development wait. Retain that required duration in the receiving record; this guide does not invent one. Start with a matching offcut sample and inspect bond and balance first.
  2. Apply each scheduled exterior face, roof surface, exposed edge and reveal separately. Stop vent edge bands at bare butt joints; fit the wall skin 1/64 in (0.4 mm) outside the finished vent-frame perimeter. Stop the two kick-rail ledge skins 1/64 in (0.4 mm) before the receivers, leaving their hidden bearings bare. Keep the retainer underside and receiver-contact faces bare and sealed; preserve all service seams, traced bare hasp footprints and 0.55 in (13.97 mm) retainer-drive openings. Trim with a supported straightedge and sharp tool without rounding the reference mating edge.

Check before continuing: All exposed plywood edges are covered, while joints, bearing seats and drives stay accessible.

Required wait: Supplier-specified acclimation, pressure and full bond-development wait; unresolved H03 must be closed first.

Exact workshop reference ·

49. Topcoat and fully cure the completed veneer

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Topcoat and fully cure the completed veneer
Topcoat and fully cure the completed veneer
  1. Apply only the supplier-accepted clear finish to the completed veneer, exposed edges and reveals. Keep bare hasp seats, drives and future bond faces masked; hinge bearing faces retain the accepted continuous cured veneer. Follow the actual label temperature, humidity, recoat and handling limits.
  2. Allow the Varathane full seven-day cure at 70°F and 50% relative humidity, or longer if the label/conditions require, before renewed assembly tests. Surface dryness or lack of smell is not proof of cure. Check the sample bond, panel flatness and actual completed skin again.

Check before continuing: All finishes are fully cured and the accepted actual veneer stack remains within the coordinated allowance.

Required wait: At least seven days full finish cure at stated reference conditions; extend as required.

Exact workshop reference ·

50. Reassemble and check the cured shell — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Reassemble and check the cured shell — 1
Reassemble and check the cured shell — 1
  1. Refit the floor, sides, back, rear uprights and fixed front frame to their labeled holes. Hand-tighten the scheduled screws, checking their seating and covered tips; replace a damaged receiver properly rather than using an arbitrary longer screw.
  2. Refit both receivers and the retainer with their complete flush screw/washer/recessed-nut stacks. Confirm two full exposed threads, recessed tip cover, square frame and continuous floor bearing without crushing the cured wood. Leave veneer drives accessible. Add loose protective underlay over both stopped rear pockets before placing the basin.

Check before continuing: The cured shell and complete retainer connections are square, accessible and seated without crushing wood.

Exact workshop reference ·

51. Reassemble and check the cured shell — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Reassemble and check the cured shell — 2
Reassemble and check the cured shell — 2
  1. Refit all three screened openings and the unglazed door. Repeat the complete swing and lift-off checks with the actual cured veneer stack, including the latch back-bevel and retainer-top clearance. Recheck after any adjustment; newly exposed wood needs resealing and full recure.
  2. Remove the door and roof again for lining. Keep every bolt head smooth and add extra underlay over head seats and any hard corner that might rub the membrane.

Check before continuing: The cured shell is square and mechanically complete, with clear door motion and a smooth basin backing.

Exact workshop reference ·

52. Fit and test the continuous basin — 1

Parts: LCL, LCR, LCFJ1, LCFJ2, LCB1, LCB2, LCPL, LCP1, LCPR, LINER, LCFRML, LCFPM, LCFRMR, UNDERLAY

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Never cut, drill or staple below the upper dry clamping band. The shallow observation is not a load test.

Fit and test the continuous basin — 1
Fit and test the continuous basin — 1
  1. Remove the roof with a helper and lift off the supported door onto a padded bench to expose the empty basin area. Cut one 64 in (1625.6 mm) × 48 in (1219.2 mm) EPDM blank from the 96 in (2438.4 mm) × 120 in (3048 mm) liner and a matching underlay blank from the 60 in (1524 mm) × 120 in (3048 mm) underlay. Orient each long cut along its stock’s longer side. Dry-fold first; do not trim away a corner to make it lie flat.
  2. Lay the underlay across the central floor and every raised support and eased corner, including extra loose pads over both rear nut recesses. Drape the liner above it around the two front receivers, fixed jambs and three rear uprights. Form uncut relaxed pleats; no membrane may bridge a void, stretch over a hard edge or be cut or punctured below the upper dry clamping band. Trial the real stack before clamping.

Check before continuing: The underlay protects every hard contact and the relaxed liner has no unsupported folds or cuts.

Exact workshop reference ·

53. Fit and test the continuous basin — 2

Parts: LCL, LCR, LCFJ1, LCFJ2, LCB1, LCB2, LCPL, LCP1, LCPR, LINER, LCFRML, LCFPM, LCFRMR, UNDERLAY

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Never cut, drill or staple below the upper dry clamping band. The shallow observation is not a load test.

Fit and test the continuous basin — 2
Fit and test the continuous basin — 2
  1. Use twelve rounded clamp strips. Their reference screw line is 7 3/8 in (187.33 mm) above the finished central floor; liner top is 7 3/4 in (196.85 mm) and maximum total bed is 6 in (152.4 mm). Fit rear post strips LCPL/LCP1/LCPR, back strips LCB1/LCB2 and front-jamb strips LCFJ1/LCFJ2 first. Fit LCL/LCR next, then front receiver strips LCFRML/LCFPM/LCFRMR last. Reverse that order for removal so every driver route stays open. Only the 36 scheduled clamp screws may pierce the dry band from 7 1/8 in (180.98 mm) to 7 5/8 in (193.68 mm) above the central liner floor. Pre-drill and deburr wood separately, remove debris, then refit the relaxed folds and press each screw through its planned station by hand before tightening. Never wind loose rubber around a drill bit. Trim only above the final top line.
  2. With the retaining panel fully bolted and the floor supported, add only 1 in (25.4 mm) of water for a 24-hour shallow seam-and-fold observation. Inspect accessible wood and the underside for leakage without moving the shell. Siphon or wet-vacuum the water, dry completely and correct any leak before filling. This shallow check is not a full-depth tank or structural test.

Check before continuing: The basin is continuous, slack at corners and dry beneath after the shallow test; all clamps remain removable.

Required wait: Shallow liner observation: 24 hours, followed by complete draining and drying

Exact workshop reference ·

54. Cut and retain the floating acrylic pane — 1

Parts: GM, SPML, SPMR, SPMB, SPMT, BEML, BEMR, BEMB, BEMT, PADMLF, PADMLB, PADMRF, PADMRB, PADMBF, PADMBB, PADMTF, PADMTB, SETM0, SETM1

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Do not drill, glue, squeeze or rigidly trap the acrylic.

Cut and retain the floating acrylic pane — 1
Cut and retain the floating acrylic pane — 1
  1. Measure the fully cured pocket and actual acrylic. The reference pane is 21 11/32 in (542.13 mm) wide × 16 23/32 in (424.66 mm) high × 0.22 in (5.59 mm) thick, from one 24 in (609.6 mm) × 48 in (1219.2 mm) sheet. Retain the masking, support the complete sheet on a clean sacrificial surface and use the acrylic maker’s accepted cutting/edge-finishing method. The actual pocket and movement allowance govern the final cut.
  2. Fit spacers and two lower setting pads in the frame. The pocket is 1/4 in (6.35 mm) larger than the pane in width and height; centre the pane with 1/8 in (3.18 mm) at each side and top. The lower 1/8 in (3.18 mm) gap holds the two-layer setting pads. Keep the pane free to move as temperature changes.

Check before continuing: Actual pane and pads are measured and fitted to the cured pocket with open edge allowance.

Exact workshop reference ·

55. Cut and retain the floating acrylic pane — 2

Parts: GM, SPML, SPMR, SPMB, SPMT, BEML, BEMR, BEMB, BEMT, PADMLF, PADMLB, PADMRF, PADMRB, PADMBF, PADMBB, PADMTF, PADMTB, SETM0, SETM1

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Do not drill, glue, squeeze or rigidly trap the acrylic.

Cut and retain the floating acrylic pane — 2
Cut and retain the floating acrylic pane — 2
  1. Fit separate dry front and rear pads, then the removable beads. Mill each spacer from 3/8 in (9.53 mm) rough stock to the measured pane/pad/cured-film stack; 0.351 in (8.92 mm) bare thickness is a reference. Transfer stations through the beads and spacers into the named laminated-frame receiver outside the pane perimeter. No screw may enter the pane or its edge gap.
  2. Use #8 × 1 1/4 in (31.75 mm) bead screws, tightening only until beads seat on spacers. Do not squeeze the pane, drill it, glue it into the pocket or fill its movement gap. Remove masking, clean with an acrylic-compatible method and inspect for cracks, bowing and free expansion space.

Check before continuing: The pane floats with edge clearance and beads seat on wood without squeezing it.

Exact workshop reference ·

56. Cut and retain the floating acrylic pane — 3

Parts: GM, SPML, SPMR, SPMB, SPMT, BEML, BEMR, BEMB, BEMT, PADMLF, PADMLB, PADMRF, PADMRB, PADMBF, PADMBB, PADMTF, PADMTB, SETM0, SETM1

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: Do not drill, glue, squeeze or rigidly trap the acrylic.

Cut and retain the floating acrylic pane — 3
Cut and retain the floating acrylic pane — 3
  1. Weigh the complete finished glazed door. The revised rectangular-volume planning estimate is 16.69 lb (7.57 kg), including reference veneer and a hardware/pad/coating allowance. Rehang with a helper and repeat all swing, sag, secure-closure and lift-off checks. Hinge catalogue capacity does not certify this wooden assembly.

Check before continuing: The finished leaf is weighed and passes supported operation and removal checks.

Exact workshop reference ·

57. Fit the door closure — 1

Parts: M-HP-base, M-HP-pin, M-HP-flap, M-ST-base, M-ST-washer, M-ST-tab

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the door closure — 1
Fit the door closure — 1
  1. Close the glazed door. Fit the complete N305-979 hasp at the scheduled height, about 2 in (50.8 mm) below door mid-height, with its base on the right door stile and swivel plate on the fixed right jamb. This candidate shifts the complete nominal assembly 5/32 in (3.97 mm) toward the hinge side to fit the trimmed leaf; the actual full plate bearing and slot reach control final marking.
  2. Place the swivel-staple plate on the fixed right jamb. Transfer the actual seven holes only after the slot, hinge and swivel operate freely. The model’s formed hardware is an illustration, not a drilling template.

Check before continuing: The real hasp has full bearing and reaches the staple freely before its mounting holes are drilled.

Exact workshop reference ·

58. Fit the door closure — 2

Parts: M-HP-base, M-HP-pin, M-HP-flap, M-ST-base, M-ST-washer, M-ST-tab

Tools / setup: Measuring tape, square, pencil and the tools named below

Fit the door closure — 2
Fit the door closure — 2
  1. Use the seven #10 × 5/8 in (15.88 mm) screws: clearance through the supplied plate holes and stopped pilots into solid wood. Keep at least 1/16 in (1.59 mm) wood behind each tip and all heads seated without distorting the hardware.
  2. To open, turn the swivel in line with the slot, swing the hasp clear, then pull the solid door stile and open the leaf. To secure, close the leaf, fit the flap over the staple and turn the swivel across the slot. Do not pull on glazing. The one closure must resist a gentle pull when secured; optional padlocks are not included.

Check before continuing: The door stays closed when pulled gently and opens only after the hasp is released.

Exact workshop reference ·

59. Secure the removable roof — 1

Parts: P02

Tools / setup: Measuring tape, square, pencil and the tools named below

Secure the removable roof — 1
Secure the removable roof — 1
  1. Verify the basin clamps, retained glazing, mesh and closures before placing the roof. With a helper, lower it onto the fixed front frame, both side wood supports and CT without trapping the liner or a cable.
  2. Transfer the roof stations: three per side, three at the front and three at the back. Drill clearance through P02 and stopped pilots into the named receiver.

Check before continuing: All twelve roof clearance and stopped pilot stations match the actual receiving supports.

Exact workshop reference ·

60. Secure the removable roof — 2

Parts: P02

Tools / setup: Measuring tape, square, pencil and the tools named below

Secure the removable roof — 2
Secure the removable roof — 2
  1. Install #8 × 1 1/4 in (31.75 mm) screws and tighten evenly by hand. Do not glue the roof. Recheck the door gaps and closure operation with the completed shell secured.
  2. Keep screw heads reachable in the eventual equipment arrangement. Disconnect and independently support equipment before roof removal; never lift by the mesh.

Check before continuing: The roof cannot shift or lift unintentionally and the door keeps its correct fit.

Exact workshop reference ·

61. Complete the construction inspection — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Complete the construction inspection — 1
Complete the construction inspection — 1
  1. Check every screw station, both retainer bolt stacks, all three hinge assemblies, the hasp, all glazing beads, all twelve liner clamps and every mesh edge. Repair splits, burrs, stripped receivers, loose joints and exposed tips.
  2. Measure the actual cured gaps around the door, retainer, roof and every opening. Scheduled clearances and 1/2 in (12.7 mm) mesh are construction references, not animal- or feeder-containment approval. Recheck after the roof is secured and after controlled loading on approved support.

Check before continuing: Fasteners, completed gaps and screens have been measured and entered in the construction record.

Exact workshop reference ·

62. Complete the construction inspection — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Complete the construction inspection — 2
Complete the construction inspection — 2
  1. Verify full finish cure and a dry shell beneath the shallow-tested liner. Confirm no screw, cable or drain penetrates the wet basin, and that every above-fill clamp can be accessed.
  2. Rehearse supported removal and refitting of the single glazed door. Record its weight and actual finished clearances. For basin service: animals/equipment out, all contents and water removed, clamps off, empty liner/underlay folded clear, then both complete retainer fasteners removed and panel drawn forward. Never undo a retaining connection against loaded substrate or water.

Check before continuing: The completed construction record contains no unresolved defect; animal commissioning remains separate.

Exact workshop reference ·

63. Place and measure the complete bed — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Place and measure the complete bed — 1
Place and measure the complete bed — 1
  1. Place all permanent support and stability provisions before loading. Protect the membrane beneath hard furnishings with smooth load-spreading pads; never drag rocks or sharp tools over it.
  2. Measure the entire bed from the finished central liner floor. Drainage, separators and substrate together must stay within 6 in (152.4 mm). For example, 2 in (50.8 mm) of drainage leaves at most 4 in (101.6 mm) for the other layers.

Check before continuing: The combined bed layers stay within the marked six-inch limit; supports and furnishings are secure.

Exact workshop reference ·

64. Place and measure the complete bed — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Place and measure the complete bed — 2
Place and measure the complete bed — 2
  1. The conservative uninterrupted floor rectangle is about 31 3/8 in (796.93 mm) × 11 15/16 in (303.21 mm), or 2.60 sq ft (0.24 m²). Above the full bed, about 27 in (685.8 mm) remains below the lowest upper supports before fixtures and furnishings are deducted.
  2. Weigh the actual wet mix and record the installed total load. Watch for support deflection, changed door gaps, joint movement and liner damage during filling. Stop and unload if anything shifts. The density calculations are planning scenarios, not permission to load an unqualified stand or floor.

Check before continuing: The complete bed stays below its line with 2 in (50.8 mm) to the retainer top and documented remaining usable space.

Exact workshop reference ·

65. Commission before animal entry — 1

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: No animal suitability or equipment support rating is assigned by this construction guide.

Commission before animal entry — 1
Commission before animal entry — 1
  1. Choose the intended species, life stage and occupancy against current care requirements using the measured usable interior. This 36 in (914.4 mm) × 18 in (457.2 mm) × 36 in (914.4 mm) shell is a generic construction guide and assigns no species suitability.
  2. Qualify every gap, latch and mesh opening for the occupant and feeders. Fit a mechanically retained finer barrier where needed, then reassess ventilation, visibility and cleaning.

Check before continuing: The intended species and life stage are recorded; any finer barrier is securely fitted and its ventilation will be checked during the following environmental trials.

Exact workshop reference ·

66. Commission before animal entry — 2

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: No animal suitability or equipment support rating is assigned by this construction guide.

Commission before animal entry — 2
Commission before animal entry — 2
  1. Choose heat, light, ultraviolet and control equipment for the actual habitat. An internally mounted fixture may be used when its manufacturer permits that installation and specifies its secure attachment, guard and clearances. A lamp placed above the mesh must have support qualified for that exact fixture; this guide does not rate the screen to carry it. Keep hot parts away from wood, acrylic, liner and animal contact. An exterior support stand is not required when a permitted internal installation is used.
  2. Plan any cable route against the real connector and strain relief before cutting. Put it above the liner, finish the cut wood and fit a retained closure. Never trap a cord in the roof joint or pierce the wet basin for a cable or improvised drain.

Check before continuing: Any cable route is safely finished, mechanically secured and blocked against escape before use.

Exact workshop reference ·

67. Commission before animal entry — 3

Parts: Complete enclosure, support and received inventory, as described below

Tools / setup: Measuring tape, square, pencil and the tools named below

Before you begin: No animal suitability or equipment support rating is assigned by this construction guide.

Commission before animal entry — 3
Commission before animal entry — 3
  1. Run the complete configured habitat unoccupied through its intended day/night and wet/dry cycles. Record temperatures, humidity, ventilation, light exposure, thermostat control, safe surfaces, secure access and cleaning practicality before animal entry.

Check before continuing: Animal entry follows a separate documented species and equipment review, after construction is complete.

Exact workshop reference ·

Ready to order?

Resolve the listed product holds first. Use this build’s exact models and purchase quantities; select one veneer species.

View materials and quantities

Shopping list

Materials and hardware

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
PLY · Birch plywood
Direct product listing
712849
Needed 2; 1 per package; buy 2 package(s)
Own N13 case panels and refitted three-layer retainer; reserve offcuts for the complete flush connection trial.
PINE · RELIABILT clear eastern white pine
Direct product listing
PLSEL 1.000 6.000 8.000D4S
Needed 11; 1 per package; buy 11 package(s)
Exact allocation in current cutting layouts, including one trial board. Plane supported broad stock before ripping; glazing spacer rough 3/8 in (9.53 mm), fit to actual 0.351 in (8.92 mm) reference bare depth.
SOLID · RELIABILT clear S4S solid pine
Direct product listing
2X2 8 RPC
Needed 3; 1 per package; buy 3 package(s)
Three full 1 1/2 in (38.1 mm) square × 96 in (2438.4 mm) boards; do not laminate these members.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
MESH · Acorn galvanized hardware cloth
Direct product listing
HC24810
Needed 1; 1 per package; buy 1 package(s)
One 19 in (482.6 mm) × 11 in (279.4 mm) roof blank and two 7 in (177.8 mm) × 5 in (127 mm) side blanks; two-wire reference crossing 0.082 in (2.08 mm), not a 0.025 in (0.64 mm) slab. Occupant-specific containment review remains required.
PAD · Rubber-Cal loose neoprene sheet
Direct product listing
30-004-062-012-036
Needed 1; 1 per package; buy 1 package(s)
Cut dry glazing pads and two-layer lower setting pads from the 1/16 in (1.59 mm) × 12 in (304.8 mm) × 36 in (914.4 mm) sheet. No glazing adhesive.
GLUE · Titebond III Ultimate
Direct product listing
1414
Needed 1; 1 per package; buy 1 package(s)
One 16-fluid-ounce (473 mL) bottle covers 13.6 sq ft (1.3 m²) of bond interfaces plus working reserve. The manufacturer excludes structural/load-bearing applications: use all scheduled mechanical stitches and do not infer a glue-only capacity.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
FINISH · Varathane Triple Thick clear satin water-based polyurethane
Direct product listing
284473-7482
Needed 4; 2 per package; buy 2 package(s)
181.50 square feet upper planning area; 4 US quart cans, sold as two-can packs. Extra coats or balancing layers require recalculation.
W125 · Hillman #8 × 1 1/4″ (32 mm) wood screws
Direct product listing
35054
Needed 192; 100 per package; buy 2 package(s)
Installed quantity is the exact source-station count; buy whole packs with spare screws.
W200 · Hillman #8 × 2″ (51 mm) wood screws
Direct product listing
35057
Needed 60; 50 per package; buy 2 package(s)
Installed quantity is the exact source-station count; buy whole packs with spare screws.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
W100 · Hillman #6 × 1″ (25 mm) wood screws
Direct product listing
35048
Needed 72; 100 per package; buy 1 package(s)
Installed quantity is the exact source-station count; buy whole packs with spare screws.
W300 · Everbilt #8 × 3-inch flat-head wood screws
Direct product listing
827551
Needed 4; 2 per package; buy 2 package(s)
Two through each of the two receivers; four installed in total. Keep screw and bolt paths separate.
HINGE · Everbilt #6 × 1 1/4-inch flat-head wood screws
Direct product listing
801782
Needed 18; 100 per package; buy 1 package(s)
Eighteen installed, six per LSX-100R. Confirm received hole/head seating and supplier approval before use; do not machine proprietary hinge holes from the model.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
HASP · Everbilt #10 × 5/8-inch flat-head wood screws
Direct product listing
825391
Needed 7; 12 per package; buy 1 package(s)
Seven per hasp assembly, 7 total. Transfer all holes from the received hardware.
LIFT-R · Sugatsune right-hand lift-off hinge
Direct product listing
LSX-100R
Needed 3; 1 per package; buy 3 package(s)
Three on the guide’s left jamb: the manufacturer’s shown fixed pin half lies left of the axis and points upward. Sold individually, without screws. Confirm hand against the received parts, not the door name alone. The published 66 lb (30 kg) pair capacity does not rate this wood assembly or establish a multiplied three-hinge capacity.
LATCH · National Hardware swivel-staple safety hasp
Direct product listing
N305-979
Needed 1; 1 per package; buy 1 package(s)
One independent closure per door. Turn the swivel across the slot to secure; align it with the slot to lift the flap. Optional padlocks are not included or required for the illustrated keyless operation.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
ACRYLIC · OPTIX clear acrylic sheet, .220 × 24 × 48 inches
Direct product listing
21232102
Needed 1; 1 per package; buy 1 package(s)
One sheet supplies the 21 11/32 in (542.13 mm) × 16 23/32 in (424.66 mm) pane. Confirm full received width before cutting. Thickness is exactly 0.22 in (5.59 mm), not a nominal 1/4 in (6.35 mm) substituted without adjusting the pocket.
LINER · Aquascape 45 mil EPDM boxed liner, 8′ × 10′
Direct product listing
85009
Needed 1; 1 per package; buy 1 package(s)
One 64 in (1625.6 mm) × 48 in (1219.2 mm) uncut blank from 8 × 10-foot stock; actual uncut fold trial and material suitability required.
UNDERLAY · Aquascape heavy-duty underlayment, 5′ × 10′
Direct product listing
42135 — 5′ × 10′ variant
Needed 1; 1 per package; buy 1 package(s)
One 64 in (1625.6 mm) × 48 in (1219.2 mm) blank from 5 × 10-foot stock; reference compressed 0.08 in (2.03 mm) is not a measured material gauge. Add loose protection over recessed hardware.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
BOLT · 316 stainless socket flat-head screw, 1/4-20 x 3-1/2 inch
Direct product listing
24910
Needed 2; 1 per package; buy 2 package(s)
One exterior flush screw per retainer post; 5/32 in (3.97 mm) hex drive, 82-degree seat. Length includes flat head.
WASHER · 316 stainless 1/4-inch flat washer
Direct product listing
16019
Needed 2; 1 per package; buy 2 package(s)
One inside each recessed post under locknut. 5/8 in (15.88 mm) outside and 9/32 in (7.14 mm) inside diameters; receive thickness at most 1/16 in (1.59 mm) for this reference stack.
LOCKNUT · 316 stainless 1/4-20 nylon insert locknut
Direct product listing
16008
Needed 2; 1 per package; buy 2 package(s)
One inside each recessed post. Listed height 0.298 in (7.57 mm)–0.328 in (8.33 mm); two full threads beyond nylon, entire tail below post face. Hand-tighten to avoid stainless galling; never force seized threads.

Materials and hardware · continued

Choose ONE veneer species: two 48 × 96 in (1219.2 × 2438.4 mm) sheets. Trial stock is included. Resolve receiving holds before dependent work. Product identity checks do not guarantee destination stock or physical fit.

ProductModel and quantitiesFit / purchase condition
VENEER-maple · Maple exterior veneer
Direct product listing
4 × 8 ft selected species / 3M PSA; configuration to confirm
Needed 2; 1 per package; buy 2 package(s)
Choose one species
Full exterior, edges/reveals and trial; supplier balance/backer/adhesive and cured-finish acceptance required
VENEER-oak · White oak exterior veneer
Direct product listing
4 × 8 ft selected species / 3M PSA; configuration to confirm
Needed 2; 1 per package; buy 2 package(s)
Choose one species
Full exterior, edges/reveals and trial; supplier balance/backer/adhesive and cured-finish acceptance required
VENEER-walnut · Walnut exterior veneer
Direct product listing
4 × 8 ft selected species / 3M PSA; configuration to confirm
Needed 2; 1 per package; buy 2 package(s)
Choose one species
Full exterior, edges/reveals and trial; supplier balance/backer/adhesive and cured-finish acceptance required

Cut list

Cut list

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
P01 · Floor36 1/8 in (917.58 mm) × 18 1/16 in (458.79 mm) × 45/64 in (17.86 mm)36 in (914.4 mm) × 18 in (457.2 mm) × 45/64 in (17.86 mm)
P02 · Removable roof36 1/8 in (917.58 mm) × 18 1/16 in (458.79 mm) × 45/64 in (17.86 mm)36 in (914.4 mm) × 18 in (457.2 mm) × 45/64 in (17.86 mm)
P03L · L wall34 23/32 in (881.86 mm) × 18 1/16 in (458.79 mm) × 45/64 in (17.86 mm)34 19/32 in (878.68 mm) × 18 in (457.2 mm) × 45/64 in (17.86 mm)
P03R · R wall34 23/32 in (881.86 mm) × 18 1/16 in (458.79 mm) × 45/64 in (17.86 mm)34 19/32 in (878.68 mm) × 18 in (457.2 mm) × 45/64 in (17.86 mm)
P04 · Back34 23/32 in (881.86 mm) × 34 21/32 in (880.27 mm) × 45/64 in (17.86 mm)34 19/32 in (878.68 mm) × 34 19/32 in (878.68 mm) × 45/64 in (17.86 mm)
CLB · L bottom cleat14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)14 19/64 in (363.14 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CLU · L rear upright31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)31 19/32 in (802.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CLT · L upper cleat14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)14 19/64 in (363.14 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CRB · R bottom cleat14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)14 19/64 in (363.14 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CRU · R rear upright31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)31 19/32 in (802.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
CRT · R upper cleat14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)14 19/64 in (363.14 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CB · Back floor cleat31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)31 19/32 in (802.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CT · Back upper cleat31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)31 19/32 in (802.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
CM1 · Intermediate rear upright31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)31 19/32 in (802.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
F0L · L full front-frame upright layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F0R · R full front-frame upright layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F0BM · Front-frame rail between uprights27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F0TM · Front-frame rail between uprights27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F1L · L full front-frame upright layer27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F1R · R full front-frame upright layer27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
F1B · Continuous front-frame rail layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F1T · Continuous front-frame rail layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F2L · L full front-frame upright layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F2R · R full front-frame upright layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F2BM · Front-frame rail between uprights27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F2TM · Front-frame rail between uprights27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F3L · L full front-frame upright layer27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F3R · R full front-frame upright layer27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F3B · Continuous front-frame rail layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)
F3T · Continuous front-frame rail layer34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm) × 3/4 in (19.05 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
RBM1 · Removable retainer lamination27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm) × 45/64 in (17.86 mm)27 9/32 in (692.94 mm) × 4 5/8 in (117.48 mm) × 45/64 in (17.86 mm)
RBM2 · Removable retainer lamination27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm) × 45/64 in (17.86 mm)27 9/32 in (692.94 mm) × 4 5/8 in (117.48 mm) × 45/64 in (17.86 mm)
RBM3 · Removable retainer lamination27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm) × 45/64 in (17.86 mm)27 9/32 in (692.94 mm) × 4 5/8 in (117.48 mm) × 45/64 in (17.86 mm)
RCML · Retainer bolt receiver4 3/4 in (120.65 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)4 5/8 in (117.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
RCMR · Retainer bolt receiver4 3/4 in (120.65 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)4 5/8 in (117.48 mm) × 1 1/2 in (38.1 mm) × 1 1/2 in (38.1 mm)
ML · L vent mesh7 in (177.8 mm) × 5 in (127 mm) × 0.082 in (2.08 mm)7 in (177.8 mm) × 5 in (127 mm) × 0.082 in (2.08 mm)
VLB · Vent capture strip8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)8 in (203.2 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VLT · Vent capture strip8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)8 in (203.2 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VLF · Vent end strip4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)4 in (101.6 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VLA · Vent end strip4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)4 in (101.6 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
MR · R vent mesh7 in (177.8 mm) × 5 in (127 mm) × 0.082 in (2.08 mm)7 in (177.8 mm) × 5 in (127 mm) × 0.082 in (2.08 mm)
VRB · Vent capture strip8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)8 in (203.2 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VRT · Vent capture strip8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)8 in (203.2 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VRF · Vent end strip4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)4 in (101.6 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
VRA · Vent end strip4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)4 in (101.6 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
MTC · Roof mesh19 in (482.6 mm) × 11 in (279.4 mm) × 0.082 in (2.08 mm)19 in (482.6 mm) × 11 in (279.4 mm) × 0.082 in (2.08 mm)
RTCF · Roof capture strip20 1/8 in (511.18 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)20 in (508 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
RTCA · Roof capture strip20 1/8 in (511.18 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)20 in (508 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
RTCL · Roof end capture10 1/8 in (257.18 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)10 in (254 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)
RTCR · Roof end capture10 1/8 in (257.18 mm) × 1 1/16 in (26.99 mm) × 3/8 in (9.53 mm)10 in (254 mm) × 1 in (25.4 mm) × 3/8 in (9.53 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
DM0L · Door stile layer22 23/32 in (577.06 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)22 19/32 in (573.88 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
DM0R · Door stile layer22 23/32 in (577.06 mm) × 3 17/32 in (89.69 mm) × 3/4 in (19.05 mm)22 19/32 in (573.88 mm) × 3 15/32 in (88.11 mm) × 3/4 in (19.05 mm)
DM0B · Door rail layer20 15/32 in (519.91 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)20 11/32 in (516.73 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
DM0T · Door rail layer20 15/32 in (519.91 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)20 11/32 in (516.73 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
DM1L · Door stile layer15 27/32 in (402.43 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)15 23/32 in (399.26 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
DM1R · Door stile layer15 27/32 in (402.43 mm) × 3 17/32 in (89.69 mm) × 3/4 in (19.05 mm)15 23/32 in (399.26 mm) × 3 15/32 in (88.11 mm) × 3/4 in (19.05 mm)
DM1B · Door rail layer27 3/8 in (695.33 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)27 1/4 in (692.15 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
DM1T · Door rail layer27 3/8 in (695.33 mm) × 3 1/2 in (88.9 mm) × 3/4 in (19.05 mm)27 1/4 in (692.15 mm) × 3 7/16 in (87.31 mm) × 3/4 in (19.05 mm)
GM · Unpierced OPTIX acrylic pane21 15/32 in (545.31 mm) × 16 25/32 in (426.24 mm) × 0.22 in (5.59 mm)21 11/32 in (542.13 mm) × 16 23/32 in (424.66 mm) × 0.22 in (5.59 mm)
SPML · Glazing side spacer18 19/32 in (472.28 mm) × 13/16 in (20.64 mm) × 3/8 in (9.53 mm)18 15/32 in (469.11 mm) × 3/4 in (19.05 mm) × 0.351 in (8.92 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
SPMR · Glazing side spacer18 19/32 in (472.28 mm) × 13/16 in (20.64 mm) × 3/8 in (9.53 mm)18 15/32 in (469.11 mm) × 3/4 in (19.05 mm) × 0.351 in (8.92 mm)
SPMB · Glazing end spacer21 23/32 in (551.66 mm) × 13/16 in (20.64 mm) × 3/8 in (9.53 mm)21 19/32 in (548.48 mm) × 3/4 in (19.05 mm) × 0.351 in (8.92 mm)
SPMT · Glazing end spacer21 23/32 in (551.66 mm) × 13/16 in (20.64 mm) × 3/8 in (9.53 mm)21 19/32 in (548.48 mm) × 3/4 in (19.05 mm) × 0.351 in (8.92 mm)
BEML · Removable glazing side bead18 19/32 in (472.28 mm) × 1 5/16 in (33.34 mm) × 1/4 in (6.35 mm)18 15/32 in (469.11 mm) × 1 1/4 in (31.75 mm) × 1/4 in (6.35 mm)
BEMR · Removable glazing side bead18 19/32 in (472.28 mm) × 1 5/16 in (33.34 mm) × 1/4 in (6.35 mm)18 15/32 in (469.11 mm) × 1 1/4 in (31.75 mm) × 1/4 in (6.35 mm)
BEMB · Removable glazing end bead20 23/32 in (526.26 mm) × 1 5/16 in (33.34 mm) × 1/4 in (6.35 mm)20 19/32 in (523.08 mm) × 1 1/4 in (31.75 mm) × 1/4 in (6.35 mm)
BEMT · Removable glazing end bead20 23/32 in (526.26 mm) × 1 5/16 in (33.34 mm) × 1/4 in (6.35 mm)20 19/32 in (523.08 mm) × 1 1/4 in (31.75 mm) × 1/4 in (6.35 mm)
PADMLF · Dry glazing face pad16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMLB · Dry glazing face pad16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMRF · Dry glazing face pad16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
PADMRB · Dry glazing face pad16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMBF · Dry glazing end pad20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMBB · Dry glazing end pad20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMTF · Dry glazing end pad20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
PADMTB · Dry glazing end pad20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm) × 1/16 in (1.59 mm)
LCL · Side liner clamp11 51/64 in (299.64 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)11 43/64 in (296.47 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCR · Side liner clamp11 51/64 in (299.64 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)11 43/64 in (296.47 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCFJ1 · Front liner clamp3 1/4 in (82.55 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)3 1/8 in (79.38 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCFRML · Front liner clamp1 3/8 in (34.93 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)1 1/4 in (31.75 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCFPM · Front liner clamp24 15/32 in (621.51 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)24 11/32 in (618.33 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
LCFRMR · Front liner clamp1 3/8 in (34.93 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)1 1/4 in (31.75 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCFJ2 · Front liner clamp3 1/4 in (82.55 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)3 1/8 in (79.38 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCB1 · Back liner clamp14.261875 in (362.25 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)14.136875 in (359.08 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCB2 · Back liner clamp14.261875 in (362.25 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)14.136875 in (359.08 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCPL · Rear post liner clamp1 1/2 in (38.1 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)1 3/8 in (34.93 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCP1 · Rear post liner clamp1 5/8 in (41.28 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)1 1/2 in (38.1 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
LCPR · Rear post liner clamp1 1/2 in (38.1 mm) × 9/16 in (14.29 mm) × 3/8 in (9.53 mm)1 3/8 in (34.93 mm) × 1/2 in (12.7 mm) × 3/8 in (9.53 mm)
SETM0-layer-1 · Dry lower setting-pad layer 11 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)1 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)
SETM0-layer-2 · Dry lower setting-pad layer 21 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)1 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)
SETM1-layer-1 · Dry lower setting-pad layer 11 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)1 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
SETM1-layer-2 · Dry lower setting-pad layer 21 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)1 in (25.4 mm) × 0.22 in (5.59 mm) × 1/16 in (1.59 mm)
V-floor-under · Veneer · floor-under36.561 in (928.65 mm) × 18.561 in (471.45 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 18.061 in (458.75 mm) × 0.0305 in (0.77 mm)
V-roof-top · Veneer · roof-top36.561 in (928.65 mm) × 18.561 in (471.45 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 18.061 in (458.75 mm) × 0.0305 in (0.77 mm)
V-P01-front · Veneer · P01-front36.561 in (928.65 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P01-back · Veneer · P01-back36.561 in (928.65 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P01-left · Veneer · P01-left18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P01-right · Veneer · P01-right18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P02-front · Veneer · P02-front36.561 in (928.65 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P02-back · Veneer · P02-back36.561 in (928.65 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)36.061 in (915.95 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P02-left · Veneer · P02-left18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-P02-right · Veneer · P02-right18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03L-face · Veneer · P03L-face35 3/32 in (891.38 mm) × 18 1/2 in (469.9 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 18 in (457.2 mm) × 0.0305 in (0.77 mm)
V-P03L-front · Veneer · P03L-front35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 0.733625 in (18.63 mm) × 0.0305 in (0.77 mm)
V-P03L-back · Veneer · P03L-back35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 0.733625 in (18.63 mm) × 0.0305 in (0.77 mm)
V-P03L-vent-near · Veneer · P03L-vent-near4.439 in (112.75 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03L-vent-far · Veneer · P03L-vent-far4.439 in (112.75 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03L-vent-bottom · Veneer · P03L-vent-bottom6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03L-vent-top · Veneer · P03L-vent-top6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03R-face · Veneer · P03R-face35 3/32 in (891.38 mm) × 18 1/2 in (469.9 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 18 in (457.2 mm) × 0.0305 in (0.77 mm)
V-P03R-front · Veneer · P03R-front35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 0.733625 in (18.63 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-P03R-back · Veneer · P03R-back35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 0.733625 in (18.63 mm) × 0.0305 in (0.77 mm)
V-P03R-vent-near · Veneer · P03R-vent-near4.439 in (112.75 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03R-vent-far · Veneer · P03R-vent-far4.439 in (112.75 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03R-vent-bottom · Veneer · P03R-vent-bottom6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-P03R-vent-top · Veneer · P03R-vent-top6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-back · Veneer · back35 3/32 in (891.38 mm) × 35 3/32 in (891.38 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 34 19/32 in (878.68 mm) × 0.0305 in (0.77 mm)
V-roof-opening-left · Veneer · roof-opening-left10.439 in (265.15 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)9.939 in (252.45 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-roof-opening-right · Veneer · roof-opening-right10.439 in (265.15 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)9.939 in (252.45 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-roof-opening-front · Veneer · roof-opening-front18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)
V-roof-opening-back · Veneer · roof-opening-back18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm) × 0.0305 in (0.77 mm)18 in (457.2 mm) × 45/64 in (17.86 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-F0L-front · Veneer · F0L-front35 3/32 in (891.38 mm) × 4 in (101.6 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)
V-F0R-front · Veneer · F0R-front35 3/32 in (891.38 mm) × 4 in (101.6 mm) × 0.0305 in (0.77 mm)34 19/32 in (878.68 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)
V-F0BM-front · Veneer · F0BM-front28 3/32 in (713.58 mm) × 4 in (101.6 mm) × 0.0305 in (0.77 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)
V-F0TM-front · Veneer · F0TM-front28 3/32 in (713.58 mm) × 4 in (101.6 mm) × 0.0305 in (0.77 mm)27 19/32 in (700.88 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)
V-opening-left · Veneer · opening-left28 3/32 in (713.58 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)27 19/32 in (700.88 mm) × 3 in (76.2 mm) × 0.0305 in (0.77 mm)
V-opening-right · Veneer · opening-right28 3/32 in (713.58 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)27 19/32 in (700.88 mm) × 3 in (76.2 mm) × 0.0305 in (0.77 mm)
V-opening-head · Veneer · opening-head28.03275 in (712.03 mm) × 3 1/2 in (88.9 mm) × 0.0305 in (0.77 mm)27.53275 in (699.33 mm) × 3 in (76.2 mm) × 0.0305 in (0.77 mm)
V-RBM1-front · Veneer · RBM1-front27.84225 in (707.19 mm) × 5.1555 in (130.95 mm) × 0.0305 in (0.77 mm)27.34225 in (694.49 mm) × 4.6555 in (118.25 mm) × 0.0305 in (0.77 mm)
V-retainer-left · Veneer · retainer-left5 1/8 in (130.18 mm) × 2 39/64 in (66.28 mm) × 0.0305 in (0.77 mm)4 5/8 in (117.48 mm) × 2 7/64 in (53.58 mm) × 0.0305 in (0.77 mm)
V-retainer-right · Veneer · retainer-right5 1/8 in (130.18 mm) × 2 39/64 in (66.28 mm) × 0.0305 in (0.77 mm)4 5/8 in (117.48 mm) × 2 7/64 in (53.58 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-retainer-top · Veneer · retainer-top27.84225 in (707.19 mm) × 2 39/64 in (66.28 mm) × 0.0305 in (0.77 mm)27.34225 in (694.49 mm) × 2 7/64 in (53.58 mm) × 0.0305 in (0.77 mm)
V-kick-left · Veneer · kick-left3 1/2 in (88.9 mm) × 0.59525 in (15.12 mm) × 0.0305 in (0.77 mm)2 3/32 in (53.18 mm) × 0.09525 in (2.42 mm) × 0.0305 in (0.77 mm)
V-kick-right · Veneer · kick-right3 1/2 in (88.9 mm) × 0.59525 in (15.12 mm) × 0.0305 in (0.77 mm)2 3/32 in (53.18 mm) × 0.09525 in (2.42 mm) × 0.0305 in (0.77 mm)
V-DM0L-front · Veneer · DM0L-front23.15475 in (588.13 mm) × 3.968 in (100.79 mm) × 0.0305 in (0.77 mm)22.65475 in (575.43 mm) × 3.468 in (88.09 mm) × 0.0305 in (0.77 mm)
V-DM0R-front · Veneer · DM0R-front23.15475 in (588.13 mm) × 3.99925 in (101.58 mm) × 0.0305 in (0.77 mm)22.65475 in (575.43 mm) × 3.49925 in (88.88 mm) × 0.0305 in (0.77 mm)
V-DM0B-front · Veneer · DM0B-front20 27/32 in (529.43 mm) × 3.968 in (100.79 mm) × 0.0305 in (0.77 mm)20 11/32 in (516.73 mm) × 3.468 in (88.09 mm) × 0.0305 in (0.77 mm)
V-DM0T-front · Veneer · DM0T-front20 27/32 in (529.43 mm) × 3.968 in (100.79 mm) × 0.0305 in (0.77 mm)20 11/32 in (516.73 mm) × 3.468 in (88.09 mm) × 0.0305 in (0.77 mm)
V-door-left · Veneer · door-left23 3/32 in (586.58 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)22 19/32 in (573.88 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-door-right · Veneer · door-right23 3/32 in (586.58 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)22 19/32 in (573.88 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-door-bottom · Veneer · door-bottom27.811 in (706.4 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)27.311 in (693.7 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-door-top · Veneer · door-top27.811 in (706.4 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)27.311 in (693.7 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-view-left · Veneer · view-left16.15775 in (410.41 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)15.65775 in (397.71 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-view-right · Veneer · view-right16.15775 in (410.41 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)15.65775 in (397.71 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-view-bottom · Veneer · view-bottom20 27/32 in (529.43 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)20 11/32 in (516.73 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-view-top · Veneer · view-top20 27/32 in (529.43 mm) × 2 in (50.8 mm) × 0.0305 in (0.77 mm)20 11/32 in (516.73 mm) × 1 1/2 in (38.1 mm) × 0.0305 in (0.77 mm)
V-VLB-outer · Veneer · VLB-outer8.561 in (217.45 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)8.061 in (204.75 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VLB-low · Veneer · VLB-low8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)8 in (203.2 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLB-high · Veneer · VLB-high8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLB-near · Veneer · VLB-near1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLB-far · Veneer · VLB-far1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-VLT-outer · Veneer · VLT-outer8.561 in (217.45 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)8.061 in (204.75 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VLT-low · Veneer · VLT-low8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLT-high · Veneer · VLT-high8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)8 in (203.2 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLT-near · Veneer · VLT-near1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLT-far · Veneer · VLT-far1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLF-outer · Veneer · VLF-outer4.439 in (112.75 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VLF-near · Veneer · VLF-near4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLF-far · Veneer · VLF-far4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VLA-outer · Veneer · VLA-outer4.439 in (112.75 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VLA-near · Veneer · VLA-near4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-VLA-far · Veneer · VLA-far4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRB-outer · Veneer · VRB-outer8.561 in (217.45 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)8.061 in (204.75 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VRB-low · Veneer · VRB-low8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)8 in (203.2 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRB-high · Veneer · VRB-high8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRB-near · Veneer · VRB-near1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRB-far · Veneer · VRB-far1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRT-outer · Veneer · VRT-outer8.561 in (217.45 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)8.061 in (204.75 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VRT-low · Veneer · VRT-low8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)6 in (152.4 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRT-high · Veneer · VRT-high8 1/2 in (215.9 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)8 in (203.2 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRT-near · Veneer · VRT-near1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)

Cut list · continued

One of each named ID. Rough blanks include scheduled trimming. Thickness is the prepared blank. Screen captures and liner clamps use 3/4-inch (19.05 mm) pine planed to 3/8 inch (9.53 mm) before ripping. Other parts use their listed prepared gauges; fit glazing spacers to the accepted installed stack. Reference finished sizes need actual-material fitting. V-parts represent the complete cured veneer stack. Cut the one acrylic pane only after the cured pocket, actual thickness and movement clearance are measured. SETM layer IDs are individual dry layers; two form each lower setting support.

PartRough length × width × prepared thicknessReference finished size
V-VRT-far · Veneer · VRT-far1.561 in (39.65 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)1.061 in (26.95 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRF-outer · Veneer · VRF-outer4.439 in (112.75 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VRF-near · Veneer · VRF-near4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRF-far · Veneer · VRF-far4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRA-outer · Veneer · VRA-outer4.439 in (112.75 mm) × 1.561 in (39.65 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 1.061 in (26.95 mm) × 0.0305 in (0.77 mm)
V-VRA-near · Veneer · VRA-near4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
V-VRA-far · Veneer · VRA-far4 1/2 in (114.3 mm) × 7/8 in (22.23 mm) × 0.0305 in (0.77 mm)3.939 in (100.05 mm) × 3/8 in (9.53 mm) × 0.0305 in (0.77 mm)
LINER-BLANK · One-piece basin blank64 in (1625.6 mm) × 48 in (1219.2 mm) × 0.045 in (1.14 mm)64 in (1625.6 mm) × 48 in (1219.2 mm) × 0.045 in (1.14 mm)
UNDERLAY-BLANK · Protective underlay blank64 in (1625.6 mm) × 48 in (1219.2 mm) × 0.08 in (2.03 mm)64 in (1625.6 mm) × 48 in (1219.2 mm); measure actual compressed thickness

Workshop drawings and measurements

Lining clamp order and later service

Rear post clamps before side strips; front receiver clamps last
Rear post clamps before side strips; front receiver clamps last

Installation order: LCPL, LCP1, LCPR, LCB1, LCB2, LCFJ1, LCFJ2, LCL, LCR, LCFRML, LCFPM, LCFRMR. Reverse this order for removal. Only the 36 scheduled clamp screws may pierce the dry band, from 7 1/8 in (180.98 mm) to 7 5/8 in (193.68 mm) above the central liner floor, centered at 7 3/8 in (187.33 mm). Pre-drill wood separately. Actual folded bulk and safe tools require the receiving trial. The long side strips otherwise block access to the rear post screws; the front receiver strips can block the side-strip driver route.

Observe the shallow test for 24 hours

One inch of water above the central lined floor on continuous qualified support
One inch of water above the central lined floor on continuous qualified support

After accepted support and material trials, fill only to 1 in (25.4 mm) above the central liner floor. Mark the level, inspect the shell and accessible underside for 24 hours, then siphon or wet-vacuum out and dry. Investigate any dampness and repeat after repair. Never move a loaded or wet enclosure; this observation is not an aquarium or structural load approval.

PLY-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · P041/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 34 21/32 in (880.27 mm)
2 · P0134 31/32 in (888.21 mm) / 1/8 in (3.18 mm)36 1/8 in (917.58 mm) × 18 1/16 in (458.79 mm)
3 · P0234 31/32 in (888.21 mm) / 18 5/16 in (465.14 mm)36 1/8 in (917.58 mm) × 18 1/16 in (458.79 mm)
4 · RBM134 31/32 in (888.21 mm) / 36 1/2 in (927.1 mm)27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm)
5 · RBM234 31/32 in (888.21 mm) / 41 5/16 in (1049.34 mm)27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm)
6 · RBM31/8 in (3.18 mm) / 34 29/32 in (886.62 mm)27 13/32 in (696.12 mm) × 4 11/16 in (119.06 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PLY-2 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · P03L1/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 18 1/16 in (458.79 mm)
2 · P03R1/8 in (3.18 mm) / 18 5/16 in (465.14 mm)34 23/32 in (881.86 mm) × 18 1/16 in (458.79 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

SOLID-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · CLU0 in (0 mm) / 0 in (0 mm)31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm)
2 · CRU31 27/32 in (808.83 mm) / 0 in (0 mm)31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm)
3 · CB63 11/16 in (1617.66 mm) / 0 in (0 mm)31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm)

Stock 96 in (2438.4 mm) × 1 1/2 in (38.1 mm); trim 0 in (0 mm); kerf/separation 1/8 in (3.18 mm).

SOLID-2 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · CT0 in (0 mm) / 0 in (0 mm)31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm)
2 · CM131 27/32 in (808.83 mm) / 0 in (0 mm)31 23/32 in (805.66 mm) × 1 1/2 in (38.1 mm)
3 · CLB63 11/16 in (1617.66 mm) / 0 in (0 mm)14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm)
4 · CLT78 15/64 in (1987.15 mm) / 0 in (0 mm)14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm)

Stock 96 in (2438.4 mm) × 1 1/2 in (38.1 mm); trim 0 in (0 mm); kerf/separation 1/8 in (3.18 mm).

SOLID-3 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · CRB0 in (0 mm) / 0 in (0 mm)14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm)
2 · CRT14 35/64 in (369.49 mm) / 0 in (0 mm)14 27/64 in (366.32 mm) × 1 1/2 in (38.1 mm)
3 · RCML29 3/32 in (738.98 mm) / 0 in (0 mm)4 3/4 in (120.65 mm) × 1 1/2 in (38.1 mm)
4 · RCMR33 31/32 in (862.81 mm) / 0 in (0 mm)4 3/4 in (120.65 mm) × 1 1/2 in (38.1 mm)

Stock 96 in (2438.4 mm) × 1 1/2 in (38.1 mm); trim 0 in (0 mm); kerf/separation 1/8 in (3.18 mm).

MESH-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · MTC1/8 in (3.18 mm) / 1/8 in (3.18 mm)19 in (482.6 mm) × 11 in (279.4 mm)
2 · ML1/8 in (3.18 mm) / 11 1/4 in (285.75 mm)7 in (177.8 mm) × 5 in (127 mm)
3 · MR1/8 in (3.18 mm) / 16 3/8 in (415.93 mm)7 in (177.8 mm) × 5 in (127 mm)

Stock 120 in (3048 mm) × 48 in (1219.2 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

ACRYLIC-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · GM1/8 in (3.18 mm) / 1/8 in (3.18 mm)21 15/32 in (545.31 mm) × 16 25/32 in (426.24 mm)

Stock 48 in (1219.2 mm) × 24 in (609.6 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

VENEER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · V-back1/4 in (6.35 mm) / 1/4 in (6.35 mm)35 3/32 in (891.38 mm) × 35 3/32 in (891.38 mm)
2 · V-floor-under35 13/32 in (899.32 mm) / 1/4 in (6.35 mm)36.561 in (928.65 mm) × 18.561 in (471.45 mm)
3 · V-roof-top35 13/32 in (899.32 mm) / 18.8735 in (479.39 mm)36.561 in (928.65 mm) × 18.561 in (471.45 mm)
4 · V-F0L-front1/4 in (6.35 mm) / 35 13/32 in (899.32 mm)35 3/32 in (891.38 mm) × 4 in (101.6 mm)
5 · V-F0R-front1/4 in (6.35 mm) / 39 15/32 in (1002.51 mm)35 3/32 in (891.38 mm) × 4 in (101.6 mm)
6 · V-F0BM-front1/4 in (6.35 mm) / 43 17/32 in (1105.69 mm)28 3/32 in (713.58 mm) × 4 in (101.6 mm)
7 · V-DM0R-front72.02975 in (1829.56 mm) / 1/4 in (6.35 mm)23.15475 in (588.13 mm) × 3.99925 in (101.58 mm)
8 · V-DM0L-front72.02975 in (1829.56 mm) / 4.31175 in (109.52 mm)23.15475 in (588.13 mm) × 3.968 in (100.79 mm)
9 · V-door-left72.02975 in (1829.56 mm) / 8.34225 in (211.89 mm)23 3/32 in (586.58 mm) × 2 in (50.8 mm)
10 · V-door-right72.02975 in (1829.56 mm) / 10.40475 in (264.28 mm)23 3/32 in (586.58 mm) × 2 in (50.8 mm)
11 · V-P01-front35 13/32 in (899.32 mm) / 37.497 in (952.42 mm)36.561 in (928.65 mm) × 1 13/64 in (30.56 mm)
12 · V-P01-back35 13/32 in (899.32 mm) / 38.762625 in (984.57 mm)36.561 in (928.65 mm) × 1 13/64 in (30.56 mm)
13 · V-P02-front35 13/32 in (899.32 mm) / 40.02825 in (1016.72 mm)36.561 in (928.65 mm) × 1 13/64 in (30.56 mm)
14 · V-P02-back35 13/32 in (899.32 mm) / 41.293875 in (1048.86 mm)36.561 in (928.65 mm) × 1 13/64 in (30.56 mm)
15 · V-P03L-front35 13/32 in (899.32 mm) / 42.5595 in (1081.01 mm)35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
16 · V-P03L-back35 13/32 in (899.32 mm) / 43.855625 in (1113.93 mm)35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm)
17 · V-P03R-front35 13/32 in (899.32 mm) / 45.15175 in (1146.85 mm)35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm)
18 · V-P03R-back35 13/32 in (899.32 mm) / 46.447875 in (1179.78 mm)35 3/32 in (891.38 mm) × 1.233625 in (31.33 mm)
19 · V-view-bottom72.02975 in (1829.56 mm) / 12.46725 in (316.67 mm)20 27/32 in (529.43 mm) × 2 in (50.8 mm)
20 · V-view-top72.02975 in (1829.56 mm) / 14.52975 in (369.06 mm)20 27/32 in (529.43 mm) × 2 in (50.8 mm)
21 · V-P01-left72.02975 in (1829.56 mm) / 16.59225 in (421.44 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
22 · V-P01-right72.02975 in (1829.56 mm) / 17.857875 in (453.59 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
23 · V-P02-left72.02975 in (1829.56 mm) / 19.1235 in (485.74 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
24 · V-P02-right72.02975 in (1829.56 mm) / 20.389125 in (517.88 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
25 · V-roof-opening-front72.02975 in (1829.56 mm) / 21.65475 in (550.03 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
26 · V-roof-opening-back72.02975 in (1829.56 mm) / 22.920375 in (582.18 mm)18 1/2 in (469.9 mm) × 1 13/64 in (30.56 mm)
27 · V-retainer-left28 13/32 in (721.52 mm) / 43 17/32 in (1105.69 mm)5 1/8 in (130.18 mm) × 2 39/64 in (66.28 mm)
28 · V-roof-opening-left72.02975 in (1829.56 mm) / 24.186 in (614.32 mm)10.439 in (265.15 mm) × 1 13/64 in (30.56 mm)
29 · V-roof-opening-right72.02975 in (1829.56 mm) / 25.451625 in (646.47 mm)10.439 in (265.15 mm) × 1 13/64 in (30.56 mm)
30 · V-P03L-vent-bottom82 17/32 in (2096.29 mm) / 24.186 in (614.32 mm)6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
31 · V-P03L-vent-top82 17/32 in (2096.29 mm) / 25.451625 in (646.47 mm)6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm)
32 · V-P03R-vent-bottom82 17/32 in (2096.29 mm) / 26.71725 in (678.62 mm)6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm)
33 · V-P03R-vent-top82 17/32 in (2096.29 mm) / 27.982875 in (710.77 mm)6 1/2 in (165.1 mm) × 1 13/64 in (30.56 mm)
34 · V-VLB-low72.02975 in (1829.56 mm) / 26.71725 in (678.62 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
35 · V-VLB-high72.02975 in (1829.56 mm) / 27.65475 in (702.43 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
36 · V-VLT-low72.02975 in (1829.56 mm) / 28.59225 in (726.24 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
37 · V-VLT-high72.02975 in (1829.56 mm) / 29.52975 in (750.06 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
38 · V-VRB-low72.02975 in (1829.56 mm) / 30.46725 in (773.87 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
39 · V-VRB-high72.02975 in (1829.56 mm) / 31.40475 in (797.68 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
40 · V-VRT-low72.02975 in (1829.56 mm) / 32.34225 in (821.49 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
41 · V-VRT-high72.02975 in (1829.56 mm) / 33.27975 in (845.31 mm)8 1/2 in (215.9 mm) × 7/8 in (22.23 mm)
42 · V-VLF-outer82 17/32 in (2096.29 mm) / 29.2485 in (742.91 mm)4.439 in (112.75 mm) × 1.561 in (39.65 mm)
43 · V-VLA-outer82 17/32 in (2096.29 mm) / 30.872 in (784.15 mm)4.439 in (112.75 mm) × 1.561 in (39.65 mm)
44 · V-VRF-outer82 17/32 in (2096.29 mm) / 32.4955 in (825.39 mm)4.439 in (112.75 mm) × 1.561 in (39.65 mm)
45 · V-VRA-outer82 17/32 in (2096.29 mm) / 34.119 in (866.62 mm)4.439 in (112.75 mm) × 1.561 in (39.65 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
46 · V-P03L-vent-near82 17/32 in (2096.29 mm) / 35.7425 in (907.86 mm)4.439 in (112.75 mm) × 1 13/64 in (30.56 mm)
47 · V-P03L-vent-far82 17/32 in (2096.29 mm) / 37.008125 in (940.01 mm)4.439 in (112.75 mm) × 1 13/64 in (30.56 mm)
48 · V-P03R-vent-near82 17/32 in (2096.29 mm) / 38.27375 in (972.15 mm)4.439 in (112.75 mm) × 1 13/64 in (30.56 mm)
49 · V-P03R-vent-far82 17/32 in (2096.29 mm) / 39.539375 in (1004.3 mm)4.439 in (112.75 mm) × 1 13/64 in (30.56 mm)
50 · V-VLF-near28 13/32 in (721.52 mm) / 46 13/64 in (1173.56 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
51 · V-VLF-far72.02975 in (1829.56 mm) / 34.21725 in (869.12 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
52 · V-VLA-near72.02975 in (1829.56 mm) / 35.15475 in (892.93 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
53 · V-VLA-far72.02975 in (1829.56 mm) / 36.09225 in (916.74 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
54 · V-VRF-near72.02975 in (1829.56 mm) / 37.02975 in (940.56 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
55 · V-VRF-far72.02975 in (1829.56 mm) / 37.96725 in (964.37 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
56 · V-VRA-near72.02975 in (1829.56 mm) / 38.90475 in (988.18 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
57 · V-VRA-far72.02975 in (1829.56 mm) / 39.84225 in (1011.99 mm)4 1/2 in (114.3 mm) × 7/8 in (22.23 mm)
58 · V-kick-left28 13/32 in (721.52 mm) / 47 9/64 in (1197.37 mm)3 1/2 in (88.9 mm) × 0.59525 in (15.12 mm)
59 · V-kick-right76.59225 in (1945.44 mm) / 34.21725 in (869.12 mm)3 1/2 in (88.9 mm) × 0.59525 in (15.12 mm)
60 · V-VLB-near33 19/32 in (853.28 mm) / 43 17/32 in (1105.69 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
61 · V-VLB-far33 19/32 in (853.28 mm) / 44 15/32 in (1129.51 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
62 · V-VLT-near33 19/32 in (853.28 mm) / 45 13/32 in (1153.32 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
63 · V-VLT-far33 19/32 in (853.28 mm) / 46 11/32 in (1177.13 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
64 · V-VRB-near80.59225 in (2047.04 mm) / 26.71725 in (678.62 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
65 · V-VRB-far80.59225 in (2047.04 mm) / 27.65475 in (702.43 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
66 · V-VRT-near80.59225 in (2047.04 mm) / 28.59225 in (726.24 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)
67 · V-VRT-far80.59225 in (2047.04 mm) / 29.52975 in (750.06 mm)1.561 in (39.65 mm) × 7/8 in (22.23 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-2 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · V-P03L-face1/4 in (6.35 mm) / 1/4 in (6.35 mm)35 3/32 in (891.38 mm) × 18 1/2 in (469.9 mm)
2 · V-P03R-face1/4 in (6.35 mm) / 18 13/16 in (477.84 mm)35 3/32 in (891.38 mm) × 18 1/2 in (469.9 mm)
3 · TRIAL-veneer35 13/32 in (899.32 mm) / 1/4 in (6.35 mm)24 in (609.6 mm) × 12 in (304.8 mm)
4 · V-RBM1-front1/4 in (6.35 mm) / 37 3/8 in (949.33 mm)27.84225 in (707.19 mm) × 5.1555 in (130.95 mm)
5 · V-F0TM-front59 15/32 in (1510.51 mm) / 1/4 in (6.35 mm)28 3/32 in (713.58 mm) × 4 in (101.6 mm)
6 · V-DM0B-front1/4 in (6.35 mm) / 42.593 in (1081.86 mm)20 27/32 in (529.43 mm) × 3.968 in (100.79 mm)
7 · V-DM0T-front35 13/32 in (899.32 mm) / 12 5/16 in (312.74 mm)20 27/32 in (529.43 mm) × 3.968 in (100.79 mm)
8 · V-opening-left59 15/32 in (1510.51 mm) / 4 5/16 in (109.54 mm)28 3/32 in (713.58 mm) × 3 1/2 in (88.9 mm)
9 · V-opening-right59 15/32 in (1510.51 mm) / 7 7/8 in (200.03 mm)28 3/32 in (713.58 mm) × 3 1/2 in (88.9 mm)
10 · V-opening-head59 15/32 in (1510.51 mm) / 11 7/16 in (290.51 mm)28.03275 in (712.03 mm) × 3 1/2 in (88.9 mm)
11 · V-retainer-top59 15/32 in (1510.51 mm) / 15 in (381 mm)27.84225 in (707.19 mm) × 2 39/64 in (66.28 mm)
12 · V-retainer-right21 5/32 in (537.37 mm) / 42.593 in (1081.86 mm)5 1/8 in (130.18 mm) × 2 39/64 in (66.28 mm)
13 · V-door-bottom59 15/32 in (1510.51 mm) / 17 43/64 in (448.87 mm)27.811 in (706.4 mm) × 2 in (50.8 mm)
14 · V-door-top59 15/32 in (1510.51 mm) / 19 47/64 in (501.25 mm)27.811 in (706.4 mm) × 2 in (50.8 mm)
15 · V-view-left35 13/32 in (899.32 mm) / 16.343 in (415.11 mm)16.15775 in (410.41 mm) × 2 in (50.8 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

VENEER-2 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
16 · V-view-right35 13/32 in (899.32 mm) / 18.4055 in (467.5 mm)16.15775 in (410.41 mm) × 2 in (50.8 mm)
17 · V-VLB-outer35 13/32 in (899.32 mm) / 20.468 in (519.89 mm)8.561 in (217.45 mm) × 1.561 in (39.65 mm)
18 · V-VLT-outer35 13/32 in (899.32 mm) / 22.0915 in (561.12 mm)8.561 in (217.45 mm) × 1.561 in (39.65 mm)
19 · V-VRB-outer35 13/32 in (899.32 mm) / 23.715 in (602.36 mm)8.561 in (217.45 mm) × 1.561 in (39.65 mm)
20 · V-VRT-outer35 13/32 in (899.32 mm) / 25.3385 in (643.6 mm)8.561 in (217.45 mm) × 1.561 in (39.65 mm)

Stock 96 in (2438.4 mm) × 48 in (1219.2 mm); trim 1/4 in (6.35 mm); kerf/separation 1/16 in (1.59 mm).

PAD-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · PADMBF1/8 in (3.18 mm) / 1/8 in (3.18 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm)
2 · PADMBB1/8 in (3.18 mm) / 9/16 in (14.29 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm)
3 · PADMTF1/8 in (3.18 mm) / 1 in (25.4 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm)
4 · PADMTB1/8 in (3.18 mm) / 1 7/16 in (36.51 mm)20 19/32 in (523.08 mm) × 3/8 in (9.53 mm)
5 · PADMLF1/8 in (3.18 mm) / 1 7/8 in (47.63 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm)
6 · PADMLB1/8 in (3.18 mm) / 2 5/16 in (58.74 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm)
7 · PADMRF1/8 in (3.18 mm) / 2 3/4 in (69.85 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm)
8 · PADMRB1/8 in (3.18 mm) / 3 3/16 in (80.96 mm)16 23/32 in (424.66 mm) × 3/8 in (9.53 mm)
9 · SETM0-layer-116 29/32 in (429.42 mm) / 1 7/8 in (47.63 mm)1 in (25.4 mm) × 0.22 in (5.59 mm)
10 · SETM0-layer-216 29/32 in (429.42 mm) / 2.1575 in (54.8 mm)1 in (25.4 mm) × 0.22 in (5.59 mm)
11 · SETM1-layer-116 29/32 in (429.42 mm) / 2.44 in (61.98 mm)1 in (25.4 mm) × 0.22 in (5.59 mm)
12 · SETM1-layer-216 29/32 in (429.42 mm) / 2.7225 in (69.15 mm)1 in (25.4 mm) × 0.22 in (5.59 mm)

Stock 36 in (914.4 mm) × 12 in (304.8 mm); trim 1/8 in (3.18 mm); kerf/separation 1/16 in (1.59 mm).

PINE-FRAME-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F0L1/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
2 · F0R34 31/32 in (888.21 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
3 · DM0R69 13/16 in (1773.24 mm) / 1/8 in (3.18 mm)22 23/32 in (577.06 mm) × 3 17/32 in (89.69 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-2 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F1B1/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
2 · F1T34 31/32 in (888.21 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
3 · DM0L69 13/16 in (1773.24 mm) / 1/8 in (3.18 mm)22 23/32 in (577.06 mm) × 3 1/2 in (88.9 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-3 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F2L1/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
2 · F2R34 31/32 in (888.21 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
3 · DM0B69 13/16 in (1773.24 mm) / 1/8 in (3.18 mm)20 15/32 in (519.91 mm) × 3 1/2 in (88.9 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-4 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F3B1/8 in (3.18 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
2 · F3T34 31/32 in (888.21 mm) / 1/8 in (3.18 mm)34 23/32 in (881.86 mm) × 3 9/16 in (90.49 mm)
3 · DM0T69 13/16 in (1773.24 mm) / 1/8 in (3.18 mm)20 15/32 in (519.91 mm) × 3 1/2 in (88.9 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-5 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F0BM1/8 in (3.18 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
2 · F0TM27 31/32 in (710.41 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
3 · F1L55 13/16 in (1417.64 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-6 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F1R1/8 in (3.18 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
2 · F2BM27 31/32 in (710.41 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
3 · F2TM55 13/16 in (1417.64 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-7 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · F3L1/8 in (3.18 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
2 · F3R27 31/32 in (710.41 mm) / 1/8 in (3.18 mm)27 23/32 in (704.06 mm) × 3 9/16 in (90.49 mm)
3 · DM1B55 13/16 in (1417.64 mm) / 1/8 in (3.18 mm)27 3/8 in (695.33 mm) × 3 1/2 in (88.9 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-FRAME-8 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · DM1R1/8 in (3.18 mm) / 1/8 in (3.18 mm)15 27/32 in (402.43 mm) × 3 17/32 in (89.69 mm)
2 · DM1T16 3/32 in (408.78 mm) / 1/8 in (3.18 mm)27 3/8 in (695.33 mm) × 3 1/2 in (88.9 mm)
3 · DM1L43 19/32 in (1107.28 mm) / 1/8 in (3.18 mm)15 27/32 in (402.43 mm) × 3 1/2 in (88.9 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-THIN-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · RTCF1/8 in (3.18 mm) / 1/8 in (3.18 mm)20 1/8 in (511.18 mm) × 1 1/16 in (26.99 mm)
2 · RTCA1/8 in (3.18 mm) / 1 5/16 in (33.34 mm)20 1/8 in (511.18 mm) × 1 1/16 in (26.99 mm)
3 · RTCL1/8 in (3.18 mm) / 2 1/2 in (63.5 mm)10 1/8 in (257.18 mm) × 1 1/16 in (26.99 mm)
4 · RTCR1/8 in (3.18 mm) / 3 11/16 in (93.66 mm)10 1/8 in (257.18 mm) × 1 1/16 in (26.99 mm)
5 · VLB10 3/8 in (263.53 mm) / 2 1/2 in (63.5 mm)8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm)
6 · VLT10 3/8 in (263.53 mm) / 3 11/16 in (93.66 mm)8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm)
7 · VRB20 3/8 in (517.53 mm) / 1/8 in (3.18 mm)8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm)
8 · VRT20 3/8 in (517.53 mm) / 1 5/16 in (33.34 mm)8 1/8 in (206.38 mm) × 1 1/16 in (26.99 mm)
9 · VLF20 3/8 in (517.53 mm) / 2 1/2 in (63.5 mm)4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm)
10 · VLA20 3/8 in (517.53 mm) / 3 11/16 in (93.66 mm)4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm)
11 · VRF28 5/8 in (727.08 mm) / 1/8 in (3.18 mm)4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm)
12 · VRA28 5/8 in (727.08 mm) / 1 5/16 in (33.34 mm)4 1/8 in (104.78 mm) × 1 1/16 in (26.99 mm)
13 · SPMB32 7/8 in (835.03 mm) / 1/8 in (3.18 mm)21 23/32 in (551.66 mm) × 13/16 in (20.64 mm)
14 · SPMT32 7/8 in (835.03 mm) / 1 1/16 in (26.99 mm)21 23/32 in (551.66 mm) × 13/16 in (20.64 mm)
15 · SPML32 7/8 in (835.03 mm) / 2 in (50.8 mm)18 19/32 in (472.28 mm) × 13/16 in (20.64 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-THIN-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
16 · SPMR32 7/8 in (835.03 mm) / 2 15/16 in (74.61 mm)18 19/32 in (472.28 mm) × 13/16 in (20.64 mm)
17 · LCFPM54 23/32 in (1389.86 mm) / 1/8 in (3.18 mm)24 15/32 in (621.51 mm) × 9/16 in (14.29 mm)
18 · LCB232 7/8 in (835.03 mm) / 3 7/8 in (98.43 mm)14.261875 in (362.25 mm) × 9/16 in (14.29 mm)
19 · LCB132 7/8 in (835.03 mm) / 4 9/16 in (115.89 mm)14.261875 in (362.25 mm) × 9/16 in (14.29 mm)
20 · LCL54 23/32 in (1389.86 mm) / 13/16 in (20.64 mm)11 51/64 in (299.64 mm) × 9/16 in (14.29 mm)
21 · LCR54 23/32 in (1389.86 mm) / 1 1/2 in (38.1 mm)11 51/64 in (299.64 mm) × 9/16 in (14.29 mm)
22 · LCFJ124 5/8 in (625.48 mm) / 2 1/2 in (63.5 mm)3 1/4 in (82.55 mm) × 9/16 in (14.29 mm)
23 · LCFJ224 5/8 in (625.48 mm) / 3 3/16 in (80.96 mm)3 1/4 in (82.55 mm) × 9/16 in (14.29 mm)
24 · LCP118 5/8 in (473.08 mm) / 2 1/2 in (63.5 mm)1 5/8 in (41.28 mm) × 9/16 in (14.29 mm)
25 · LCPL18 5/8 in (473.08 mm) / 3 3/16 in (80.96 mm)1 1/2 in (38.1 mm) × 9/16 in (14.29 mm)
26 · LCPR18 5/8 in (473.08 mm) / 3 7/8 in (98.43 mm)1 1/2 in (38.1 mm) × 9/16 in (14.29 mm)
27 · LCFRML18 5/8 in (473.08 mm) / 4 9/16 in (115.89 mm)1 3/8 in (34.93 mm) × 9/16 in (14.29 mm)
28 · LCFRMR47.261875 in (1200.45 mm) / 3 7/8 in (98.43 mm)1 3/8 in (34.93 mm) × 9/16 in (14.29 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

PINE-BEAD-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · BEMB1/8 in (3.18 mm) / 1/8 in (3.18 mm)20 23/32 in (526.26 mm) × 1 5/16 in (33.34 mm)
2 · BEMT1/8 in (3.18 mm) / 1 9/16 in (39.69 mm)20 23/32 in (526.26 mm) × 1 5/16 in (33.34 mm)
3 · BEML1/8 in (3.18 mm) / 3 in (76.2 mm)18 19/32 in (472.28 mm) × 1 5/16 in (33.34 mm)
4 · BEMR20 31/32 in (532.61 mm) / 1/8 in (3.18 mm)18 19/32 in (472.28 mm) × 1 5/16 in (33.34 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

LINER-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · LINER-BLANK1/4 in (6.35 mm) / 1/4 in (6.35 mm)64 in (1625.6 mm) × 48 in (1219.2 mm)

Stock 120 in (3048 mm) × 96 in (2438.4 mm); trim 1/4 in (6.35 mm); kerf/separation 0 in (0 mm).

UNDERLAY-1 · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · UNDERLAY-BLANK1/4 in (6.35 mm) / 1/4 in (6.35 mm)64 in (1625.6 mm) × 48 in (1219.2 mm)

Stock 120 in (3048 mm) × 60 in (1524 mm); trim 1/4 in (6.35 mm); kerf/separation 0 in (0 mm).

PINE-TRIAL · exact rough positions

Stock X runs along its length and Y across its width from the lower-left corner. These are stock coordinates, separate from assembly stations. Length follows the allocated grain.

Number / partStock X / YRough length × width
1 · TRIAL-hinge1/8 in (3.18 mm) / 1/8 in (3.18 mm)24 in (609.6 mm) × 5 1/4 in (133.35 mm)
2 · TRIAL-glazing24 1/4 in (615.95 mm) / 1/8 in (3.18 mm)24 in (609.6 mm) × 5 1/4 in (133.35 mm)
3 · TRIAL-capture48 3/8 in (1228.73 mm) / 1/8 in (3.18 mm)24 in (609.6 mm) × 5 1/4 in (133.35 mm)

Stock 96 in (2438.4 mm) × 5 1/2 in (139.7 mm); trim 1/8 in (3.18 mm); kerf/separation 1/8 in (3.18 mm).

Use exact fastener stations and the assembly order

Assembly X / Y / Z start at outside LEFT / outside FRONT / FLOOR UNDERSIDE. Direction gives the driving axis. IDs are stable labels; numbers inside an ID are not a substitute for coordinates. Transfer through actual clamped mating parts and use depth stops including the drill point.

Build the glued floor and laminated front on the bench. Complete all bore, pocket, hinge and hasp trials before coating. Fit rear post strips, back strips and front-jamb strips first; LCL/LCR next; LCFRML/LCFPM/LCFRMR last. Reverse for access during removal. Use the actual safe driver and folded-material trial.

TypeInstalled count
W3004
HINGE18
W125192
W20060
W10072
HASP7

Versioned specification · Cut CSV · Fastener CSV · BOM · Workshop source ZIP (PDF and GLB above)

Two recessed retainer connections

BTML1 and BTMR1 connect the three-layer retainer to RCML and RCMR
BTML1 and BTMR1 connect the three-layer retainer to RCML and RCMR
Connection / postCentre X / Z from assembly datumsReference stack
BTML1 / RCML4 61/64 in (125.81 mm) / 6 33/64 in (165.5 mm)3 1/2 in (88.9 mm) screw; 1 in (25.4 mm) rear recess diameter; 5/8 in (15.88 mm) deep
BTMR1 / RCMR31 3/64 in (788.59 mm) / 6 33/64 in (165.5 mm)3 1/2 in (88.9 mm) screw; 1 in (25.4 mm) rear recess diameter; 5/8 in (15.88 mm) deep

Drive from outside toward the rear. Fit the nut and washer from inside before lining. The 82-degree head seats in wood, below a separate veneer access opening. Do not fill over the service opening. The rear nut and tip remain recessed and protected by loose underlay beneath the unpunctured liner. Empty and remove the lining before later connection service.

Trial the complete retainer hardware stack

Reference screw, countersink, through bore, rear recess, washer and nylon locknut
Reference screw, countersink, through bore, rear recess, washer and nylon locknut

The two 1/4-20 × 3 1/2-inch (6.35 mm nominal × 88.9 mm) machine screws are separate from the wood-screw station table. Receive Bolt Depot 24910, 16019 and 16008, measure the actual parts and prove the joint in matching offcuts. Keep at least two full threads beyond the nylon, at least 1/16 inch (1.5875 mm) clearance below the rear post face and 7/8 inch (22.225 mm) reference wood bearing thickness. Do not deepen the recess to make an incompatible part fit.

Fastener stations · 1–12

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-RCML-0 · W300RCML → F3L5.703125 / 2.509375 / 5.078125 in
144.86 / 63.74 / 128.98 mm
−X · 3 in (76.2 mm)
S-RCML-1 · W300RCML → F3L5.703125 / 2.509375 / 7.328125 in
144.86 / 63.74 / 186.13 mm
−X · 3 in (76.2 mm)
S-RCMR-0 · W300RCMR → F3R30.296875 / 2.509375 / 5.078125 in
769.54 / 63.74 / 128.98 mm
+X · 3 in (76.2 mm)
S-RCMR-1 · W300RCMR → F3R30.296875 / 2.509375 / 7.328125 in
769.54 / 63.74 / 186.13 mm
+X · 3 in (76.2 mm)
S-HM1F-0 · HINGEHM1F + F0L → F1L3.517594 / -0.128925 / 10.878322 in
89.35 / -3.27 / 276.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM1F-1 · HINGEHM1F + F0L → F1L3.517594 / -0.128925 / 11.468873 in
89.35 / -3.27 / 291.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM1F-2 · HINGEHM1F + F0L → F1L3.517594 / -0.128925 / 12.059424 in
89.35 / -3.27 / 306.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM1M-0 · HINGEHM1M + DM0L → DM1L5.013656 / -0.128925 / 12.846826 in
127.35 / -3.27 / 326.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM1M-1 · HINGEHM1M + DM0L → DM1L5.013656 / -0.128925 / 13.437377 in
127.35 / -3.27 / 341.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM1M-2 · HINGEHM1M + DM0L → DM1L5.013656 / -0.128925 / 14.027928 in
127.35 / -3.27 / 356.31 mm
+Y · 1 1/4 in (31.75 mm)
S-HM2F-0 · HINGEHM2F + F0L → F1L3.517594 / -0.128925 / 18.737697 in
89.35 / -3.27 / 475.94 mm
+Y · 1 1/4 in (31.75 mm)
S-HM2F-1 · HINGEHM2F + F0L → F1L3.517594 / -0.128925 / 19.328248 in
89.35 / -3.27 / 490.94 mm
+Y · 1 1/4 in (31.75 mm)

Fastener stations · 13–24

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-HM2F-2 · HINGEHM2F + F0L → F1L3.517594 / -0.128925 / 19.918799 in
89.35 / -3.27 / 505.94 mm
+Y · 1 1/4 in (31.75 mm)
S-HM2M-0 · HINGEHM2M + DM0L → DM1L5.013656 / -0.128925 / 20.706201 in
127.35 / -3.27 / 525.94 mm
+Y · 1 1/4 in (31.75 mm)
S-HM2M-1 · HINGEHM2M + DM0L → DM1L5.013656 / -0.128925 / 21.296752 in
127.35 / -3.27 / 540.94 mm
+Y · 1 1/4 in (31.75 mm)
S-HM2M-2 · HINGEHM2M + DM0L → DM1L5.013656 / -0.128925 / 21.887303 in
127.35 / -3.27 / 555.94 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3F-0 · HINGEHM3F + F0L → F1L3.517594 / -0.128925 / 26.597072 in
89.35 / -3.27 / 675.57 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3F-1 · HINGEHM3F + F0L → F1L3.517594 / -0.128925 / 27.187623 in
89.35 / -3.27 / 690.57 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3F-2 · HINGEHM3F + F0L → F1L3.517594 / -0.128925 / 27.778174 in
89.35 / -3.27 / 705.57 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3M-0 · HINGEHM3M + DM0L → DM1T5.013656 / -0.128925 / 28.565576 in
127.35 / -3.27 / 725.57 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3M-1 · HINGEHM3M + DM0L → DM1T5.013656 / -0.128925 / 29.156127 in
127.35 / -3.27 / 740.57 mm
+Y · 1 1/4 in (31.75 mm)
S-HM3M-2 · HINGEHM3M + DM0L → DM1T5.013656 / -0.128925 / 29.746678 in
127.35 / -3.27 / 755.57 mm
+Y · 1 1/4 in (31.75 mm)
S-LAM1L-0 · W125F1B → F0L2.453125 / 1.5 / 3.503125 in
62.31 / 38.10 / 88.98 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1L-1 · W125F1L → F0L2.453125 / 1.5 / 8.435417 in
62.31 / 38.10 / 214.26 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 25–36

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM1L-2 · W125F1L → F0L2.453125 / 1.5 / 13.367708 in
62.31 / 38.10 / 339.54 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1L-3 · W125F1L → F0L2.453125 / 1.5 / 18.3 in
62.31 / 38.10 / 464.82 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1L-4 · W125F1L → F0L2.453125 / 1.5 / 23.232292 in
62.31 / 38.10 / 590.10 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1L-5 · W125F1L → F0L2.453125 / 1.5 / 28.164583 in
62.31 / 38.10 / 715.38 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1L-6 · W125F1T → F0L2.453125 / 1.5 / 33.096875 in
62.31 / 38.10 / 840.66 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-0 · W125F1B → F0R33.546875 / 1.5 / 3.503125 in
852.09 / 38.10 / 88.98 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-1 · W125F1R → F0R33.546875 / 1.5 / 8.435417 in
852.09 / 38.10 / 214.26 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-2 · W125F1R → F0R33.546875 / 1.5 / 13.367708 in
852.09 / 38.10 / 339.54 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-3 · W125F1R → F0R33.546875 / 1.5 / 18.3 in
852.09 / 38.10 / 464.82 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-4 · W125F1R → F0R33.546875 / 1.5 / 23.232292 in
852.09 / 38.10 / 590.10 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-5 · W125F1R → F0R33.546875 / 1.5 / 28.164583 in
852.09 / 38.10 / 715.38 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1R-6 · W125F1T → F0R33.546875 / 1.5 / 33.096875 in
852.09 / 38.10 / 840.66 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 37–48

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM1BM-0 · W125F1B → F0BM5.503125 / 1.5 / 2.453125 in
139.78 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1BM-1 · W125F1B → F0BM10.421875 / 1.5 / 2.453125 in
264.72 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1BM-2 · W125F1B → F0BM15.340625 / 1.5 / 2.453125 in
389.65 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1BM-3 · W125F1B → F0BM20.259375 / 1.5 / 2.453125 in
514.59 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1BM-4 · W125F1B → F0BM25.178125 / 1.5 / 2.453125 in
639.52 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1BM-5 · W125F1B → F0BM30.096875 / 1.5 / 2.453125 in
764.46 / 38.10 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-0 · W125F1T → F0TM5.503125 / 1.5 / 33.546875 in
139.78 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-1 · W125F1T → F0TM10.421875 / 1.5 / 33.546875 in
264.72 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-2 · W125F1T → F0TM15.340625 / 1.5 / 33.546875 in
389.65 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-3 · W125F1T → F0TM20.259375 / 1.5 / 33.546875 in
514.59 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-4 · W125F1T → F0TM25.178125 / 1.5 / 33.546875 in
639.52 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM1TM-5 · W125F1T → F0TM30.096875 / 1.5 / 33.546875 in
764.46 / 38.10 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 49–60

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM2L-0 · W125F2L → F1B2.453125 / 2.25 / 3.803125 in
62.31 / 57.15 / 96.60 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-1 · W125F2L → F1L2.453125 / 2.25 / 8.735417 in
62.31 / 57.15 / 221.88 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-2 · W125F2L → F1L2.453125 / 2.25 / 13.667708 in
62.31 / 57.15 / 347.16 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-3 · W125F2L → F1L2.453125 / 2.25 / 18.6 in
62.31 / 57.15 / 472.44 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-4 · W125F2L → F1L2.453125 / 2.25 / 23.532292 in
62.31 / 57.15 / 597.72 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-5 · W125F2L → F1L2.453125 / 2.25 / 28.464583 in
62.31 / 57.15 / 723.00 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2L-6 · W125F2L → F1T2.453125 / 2.25 / 33.396875 in
62.31 / 57.15 / 848.28 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-0 · W125F2R → F1B33.546875 / 2.25 / 3.803125 in
852.09 / 57.15 / 96.60 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-1 · W125F2R → F1R33.546875 / 2.25 / 8.735417 in
852.09 / 57.15 / 221.88 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-2 · W125F2R → F1R33.546875 / 2.25 / 13.667708 in
852.09 / 57.15 / 347.16 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-3 · W125F2R → F1R33.546875 / 2.25 / 18.6 in
852.09 / 57.15 / 472.44 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-4 · W125F2R → F1R33.546875 / 2.25 / 23.532292 in
852.09 / 57.15 / 597.72 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 61–72

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM2R-5 · W125F2R → F1R33.546875 / 2.25 / 28.464583 in
852.09 / 57.15 / 723.00 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2R-6 · W125F2R → F1T33.546875 / 2.25 / 33.396875 in
852.09 / 57.15 / 848.28 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-0 · W125F2BM → F1B5.803125 / 2.25 / 2.453125 in
147.40 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-1 · W125F2BM → F1B10.721875 / 2.25 / 2.453125 in
272.34 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-2 · W125F2BM → F1B15.640625 / 2.25 / 2.453125 in
397.27 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-3 · W125F2BM → F1B20.559375 / 2.25 / 2.453125 in
522.21 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-4 · W125F2BM → F1B25.478125 / 2.25 / 2.453125 in
647.14 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2BM-5 · W125F2BM → F1B30.396875 / 2.25 / 2.453125 in
772.08 / 57.15 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2TM-0 · W125F2TM → F1T5.803125 / 2.25 / 33.546875 in
147.40 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2TM-1 · W125F2TM → F1T10.721875 / 2.25 / 33.546875 in
272.34 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2TM-2 · W125F2TM → F1T15.640625 / 2.25 / 33.546875 in
397.27 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2TM-3 · W125F2TM → F1T20.559375 / 2.25 / 33.546875 in
522.21 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 73–84

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM2TM-4 · W125F2TM → F1T25.478125 / 2.25 / 33.546875 in
647.14 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM2TM-5 · W125F2TM → F1T30.396875 / 2.25 / 33.546875 in
772.08 / 57.15 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-0 · W125F3B → F2L2.453125 / 3 / 4.103125 in
62.31 / 76.20 / 104.22 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-1 · W125F3L → F2L2.453125 / 3 / 9.035417 in
62.31 / 76.20 / 229.50 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-2 · W125F3L → F2L2.453125 / 3 / 13.967708 in
62.31 / 76.20 / 354.78 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-3 · W125F3L → F2L2.453125 / 3 / 18.9 in
62.31 / 76.20 / 480.06 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-4 · W125F3L → F2L2.453125 / 3 / 23.832292 in
62.31 / 76.20 / 605.34 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-5 · W125F3L → F2L2.453125 / 3 / 28.764583 in
62.31 / 76.20 / 730.62 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3L-6 · W125F3T → F2L2.453125 / 3 / 33.696875 in
62.31 / 76.20 / 855.90 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-0 · W125F3B → F2R33.546875 / 3 / 4.103125 in
852.09 / 76.20 / 104.22 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-1 · W125F3R → F2R33.546875 / 3 / 9.035417 in
852.09 / 76.20 / 229.50 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-2 · W125F3R → F2R33.546875 / 3 / 13.967708 in
852.09 / 76.20 / 354.78 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 85–96

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM3R-3 · W125F3R → F2R33.546875 / 3 / 18.9 in
852.09 / 76.20 / 480.06 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-4 · W125F3R → F2R33.546875 / 3 / 23.832292 in
852.09 / 76.20 / 605.34 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-5 · W125F3R → F2R33.546875 / 3 / 28.764583 in
852.09 / 76.20 / 730.62 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3R-6 · W125F3T → F2R33.546875 / 3 / 33.696875 in
852.09 / 76.20 / 855.90 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-0 · W125F3B → F2BM6.103125 / 3 / 2.453125 in
155.02 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-1 · W125F3B → F2BM11.021875 / 3 / 2.453125 in
279.96 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-2 · W125F3B → F2BM15.940625 / 3 / 2.453125 in
404.89 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-3 · W125F3B → F2BM20.859375 / 3 / 2.453125 in
529.83 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-4 · W125F3B → F2BM25.778125 / 3 / 2.453125 in
654.76 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3BM-5 · W125F3B → F2BM30.696875 / 3 / 2.453125 in
779.70 / 76.20 / 62.31 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3TM-0 · W125F3T → F2TM6.103125 / 3 / 33.546875 in
155.02 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3TM-1 · W125F3T → F2TM11.021875 / 3 / 33.546875 in
279.96 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 97–108

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LAM3TM-2 · W125F3T → F2TM15.940625 / 3 / 33.546875 in
404.89 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3TM-3 · W125F3T → F2TM20.859375 / 3 / 33.546875 in
529.83 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3TM-4 · W125F3T → F2TM25.778125 / 3 / 33.546875 in
654.76 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-LAM3TM-5 · W125F3T → F2TM30.696875 / 3 / 33.546875 in
779.70 / 76.20 / 852.09 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMML-0 · W125DM1B → DM0L6.078125 / 1.5 / 10.703125 in
154.38 / 38.10 / 271.86 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMML-1 · W125DM1L → DM0L6.078125 / 1.5 / 16.453125 in
154.38 / 38.10 / 417.91 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMML-2 · W125DM1L → DM0L6.078125 / 1.5 / 24.171875 in
154.38 / 38.10 / 613.97 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMML-3 · W125DM1T → DM0L6.078125 / 1.5 / 29.921875 in
154.38 / 38.10 / 760.02 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMMR-0 · W125DM1B → DM0R29.921875 / 1.5 / 10.703125 in
760.02 / 38.10 / 271.86 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMMR-1 · W125DM1R → DM0R29.921875 / 1.5 / 16.453125 in
760.02 / 38.10 / 417.91 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMMR-2 · W125DM1R → DM0R29.921875 / 1.5 / 24.171875 in
760.02 / 38.10 / 613.97 mm
−Y · 1 1/4 in (31.75 mm)
S-DLAMMR-3 · W125DM1T → DM0R29.921875 / 1.5 / 29.921875 in
760.02 / 38.10 / 760.02 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 109–120

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-RLAMM-0-0 · W200RBM3 + RBM2 → RBM16.003125 / 2.109375 / 5.203125 in
152.48 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-0-1 · W200RBM3 + RBM2 → RBM16.003125 / 2.109375 / 7.828125 in
152.48 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)
S-RLAMM-1-0 · W200RBM3 + RBM2 → RBM110.801875 / 2.109375 / 5.203125 in
274.37 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-1-1 · W200RBM3 + RBM2 → RBM110.801875 / 2.109375 / 7.828125 in
274.37 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)
S-RLAMM-2-0 · W200RBM3 + RBM2 → RBM115.600625 / 2.109375 / 5.203125 in
396.26 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-2-1 · W200RBM3 + RBM2 → RBM115.600625 / 2.109375 / 7.828125 in
396.26 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)
S-RLAMM-3-0 · W200RBM3 + RBM2 → RBM120.399375 / 2.109375 / 5.203125 in
518.14 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-3-1 · W200RBM3 + RBM2 → RBM120.399375 / 2.109375 / 7.828125 in
518.14 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)
S-RLAMM-4-0 · W200RBM3 + RBM2 → RBM125.198125 / 2.109375 / 5.203125 in
640.03 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-4-1 · W200RBM3 + RBM2 → RBM125.198125 / 2.109375 / 7.828125 in
640.03 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)
S-RLAMM-5-0 · W200RBM3 + RBM2 → RBM129.996875 / 2.109375 / 5.203125 in
761.92 / 53.58 / 132.16 mm
−Y · 2 in (50.8 mm)
S-RLAMM-5-1 · W200RBM3 + RBM2 → RBM129.996875 / 2.109375 / 7.828125 in
761.92 / 53.58 / 198.83 mm
−Y · 2 in (50.8 mm)

Fastener stations · 121–132

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-CLB-0 · W125P01 → CLB1.453125 / 4 / 0 in
36.91 / 101.60 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CLB-1 · W125P01 → CLB1.453125 / 8.098958 / 0 in
36.91 / 205.71 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CLB-2 · W125P01 → CLB1.453125 / 12.197917 / 0 in
36.91 / 309.83 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CLB-3 · W125P01 → CLB1.453125 / 16.296875 / 0 in
36.91 / 413.94 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CRB-0 · W125P01 → CRB34.546875 / 4 / 0 in
877.49 / 101.60 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CRB-1 · W125P01 → CRB34.546875 / 8.098958 / 0 in
877.49 / 205.71 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CRB-2 · W125P01 → CRB34.546875 / 12.197917 / 0 in
877.49 / 309.83 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CRB-3 · W125P01 → CRB34.546875 / 16.296875 / 0 in
877.49 / 413.94 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CB-0 · W125P01 → CB3.203125 / 16.546875 / 0 in
81.36 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CB-1 · W125P01 → CB9.121875 / 16.546875 / 0 in
231.70 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CB-2 · W125P01 → CB15.040625 / 16.546875 / 0 in
382.03 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CB-3 · W125P01 → CB20.959375 / 16.546875 / 0 in
532.37 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)

Fastener stations · 133–144

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-CB-4 · W125P01 → CB26.878125 / 16.546875 / 0 in
682.70 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-CB-5 · W125P01 → CB32.796875 / 16.546875 / 0 in
833.04 / 420.29 / 0.00 mm
+Z · 1 1/4 in (31.75 mm)
S-WL-CLB-0 · W125P03L → CLB0 / 4 / 1.453125 in
0.00 / 101.60 / 36.91 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLB-1 · W125P03L → CLB0 / 8.098958 / 1.453125 in
0.00 / 205.71 / 36.91 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLB-2 · W125P03L → CLB0 / 12.197917 / 1.453125 in
0.00 / 309.83 / 36.91 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLB-3 · W125P03L → CLB0 / 16.296875 / 1.453125 in
0.00 / 413.94 / 36.91 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLT-0 · W125P03L → CLT0 / 4 / 34.546875 in
0.00 / 101.60 / 877.49 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLT-1 · W125P03L → CLT0 / 8.098958 / 34.546875 in
0.00 / 205.71 / 877.49 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLT-2 · W125P03L → CLT0 / 12.197917 / 34.546875 in
0.00 / 309.83 / 877.49 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLT-3 · W125P03L → CLT0 / 16.296875 / 34.546875 in
0.00 / 413.94 / 877.49 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLU-0 · W125P03L → CLU0 / 16.546875 / 3.203125 in
0.00 / 420.29 / 81.36 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLU-1 · W125P03L → CLU0 / 16.546875 / 9.121875 in
0.00 / 420.29 / 231.70 mm
+X · 1 1/4 in (31.75 mm)

Fastener stations · 145–156

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-WL-CLU-2 · W125P03L → CLU0 / 16.546875 / 15.040625 in
0.00 / 420.29 / 382.03 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLU-3 · W125P03L → CLU0 / 16.546875 / 20.959375 in
0.00 / 420.29 / 532.37 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLU-4 · W125P03L → CLU0 / 16.546875 / 26.878125 in
0.00 / 420.29 / 682.70 mm
+X · 1 1/4 in (31.75 mm)
S-WL-CLU-5 · W125P03L → CLU0 / 16.546875 / 32.796875 in
0.00 / 420.29 / 833.04 mm
+X · 1 1/4 in (31.75 mm)
S-WR-CRB-0 · W125P03R → CRB36 / 4 / 1.453125 in
914.40 / 101.60 / 36.91 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRB-1 · W125P03R → CRB36 / 8.098958 / 1.453125 in
914.40 / 205.71 / 36.91 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRB-2 · W125P03R → CRB36 / 12.197917 / 1.453125 in
914.40 / 309.83 / 36.91 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRB-3 · W125P03R → CRB36 / 16.296875 / 1.453125 in
914.40 / 413.94 / 36.91 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRT-0 · W125P03R → CRT36 / 4 / 34.546875 in
914.40 / 101.60 / 877.49 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRT-1 · W125P03R → CRT36 / 8.098958 / 34.546875 in
914.40 / 205.71 / 877.49 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRT-2 · W125P03R → CRT36 / 12.197917 / 34.546875 in
914.40 / 309.83 / 877.49 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRT-3 · W125P03R → CRT36 / 16.296875 / 34.546875 in
914.40 / 413.94 / 877.49 mm
−X · 1 1/4 in (31.75 mm)

Fastener stations · 157–168

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-WR-CRU-0 · W125P03R → CRU36 / 16.546875 / 3.203125 in
914.40 / 420.29 / 81.36 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRU-1 · W125P03R → CRU36 / 16.546875 / 9.121875 in
914.40 / 420.29 / 231.70 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRU-2 · W125P03R → CRU36 / 16.546875 / 15.040625 in
914.40 / 420.29 / 382.03 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRU-3 · W125P03R → CRU36 / 16.546875 / 20.959375 in
914.40 / 420.29 / 532.37 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRU-4 · W125P03R → CRU36 / 16.546875 / 26.878125 in
914.40 / 420.29 / 682.70 mm
−X · 1 1/4 in (31.75 mm)
S-WR-CRU-5 · W125P03R → CRU36 / 16.546875 / 32.796875 in
914.40 / 420.29 / 833.04 mm
−X · 1 1/4 in (31.75 mm)
S-B-CB-0 · W125P04 → CB3.203125 / 18 / 1.453125 in
81.36 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CB-1 · W125P04 → CB9.121875 / 18 / 1.453125 in
231.70 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CB-2 · W125P04 → CB15.040625 / 18 / 1.453125 in
382.03 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CB-3 · W125P04 → CB20.959375 / 18 / 1.453125 in
532.37 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CB-4 · W125P04 → CB26.878125 / 18 / 1.453125 in
682.70 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CB-5 · W125P04 → CB32.796875 / 18 / 1.453125 in
833.04 / 457.20 / 36.91 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 169–180

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-B-CT-0 · W125P04 → CT3.203125 / 18 / 34.546875 in
81.36 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CT-1 · W125P04 → CT9.121875 / 18 / 34.546875 in
231.70 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CT-2 · W125P04 → CT15.040625 / 18 / 34.546875 in
382.03 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CT-3 · W125P04 → CT20.959375 / 18 / 34.546875 in
532.37 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CT-4 · W125P04 → CT26.878125 / 18 / 34.546875 in
682.70 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CT-5 · W125P04 → CT32.796875 / 18 / 34.546875 in
833.04 / 457.20 / 877.49 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-0 · W125P04 → CLU1.453125 / 18 / 3.503125 in
36.91 / 457.20 / 88.98 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-1 · W125P04 → CLU1.453125 / 18 / 9.421875 in
36.91 / 457.20 / 239.32 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-2 · W125P04 → CLU1.453125 / 18 / 15.340625 in
36.91 / 457.20 / 389.65 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-3 · W125P04 → CLU1.453125 / 18 / 21.259375 in
36.91 / 457.20 / 539.99 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-4 · W125P04 → CLU1.453125 / 18 / 27.178125 in
36.91 / 457.20 / 690.32 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CLU-5 · W125P04 → CLU1.453125 / 18 / 33.096875 in
36.91 / 457.20 / 840.66 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 181–192

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-B-CRU-0 · W125P04 → CRU34.546875 / 18 / 3.503125 in
877.49 / 457.20 / 88.98 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CRU-1 · W125P04 → CRU34.546875 / 18 / 9.421875 in
877.49 / 457.20 / 239.32 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CRU-2 · W125P04 → CRU34.546875 / 18 / 15.340625 in
877.49 / 457.20 / 389.65 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CRU-3 · W125P04 → CRU34.546875 / 18 / 21.259375 in
877.49 / 457.20 / 539.99 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CRU-4 · W125P04 → CRU34.546875 / 18 / 27.178125 in
877.49 / 457.20 / 690.32 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CRU-5 · W125P04 → CRU34.546875 / 18 / 33.096875 in
877.49 / 457.20 / 840.66 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-0 · W125P04 → CM118 / 18 / 3.203125 in
457.20 / 457.20 / 81.36 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-1 · W125P04 → CM118 / 18 / 9.121875 in
457.20 / 457.20 / 231.70 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-2 · W125P04 → CM118 / 18 / 15.040625 in
457.20 / 457.20 / 382.03 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-3 · W125P04 → CM118 / 18 / 20.959375 in
457.20 / 457.20 / 532.37 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-4 · W125P04 → CM118 / 18 / 26.878125 in
457.20 / 457.20 / 682.70 mm
−Y · 1 1/4 in (31.75 mm)
S-B-CM1-5 · W125P04 → CM118 / 18 / 32.796875 in
457.20 / 457.20 / 833.04 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 193–204

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-FL-0-0 · W200P03L → F0L0 / 0.375 / 1.703125 in
0.00 / 9.52 / 43.26 mm
+X · 2 in (50.8 mm)
S-FL-0-1 · W200P03L → F2L0 / 1.875 / 1.703125 in
0.00 / 47.62 / 43.26 mm
+X · 2 in (50.8 mm)
S-FL-1-0 · W200P03L → F0L0 / 0.375 / 6.359375 in
0.00 / 9.52 / 161.53 mm
+X · 2 in (50.8 mm)
S-FL-1-1 · W200P03L → F2L0 / 1.875 / 6.359375 in
0.00 / 47.62 / 161.53 mm
+X · 2 in (50.8 mm)
S-FL-2-0 · W200P03L → F0L0 / 0.375 / 11.015625 in
0.00 / 9.52 / 279.80 mm
+X · 2 in (50.8 mm)
S-FL-2-1 · W200P03L → F2L0 / 1.875 / 11.015625 in
0.00 / 47.62 / 279.80 mm
+X · 2 in (50.8 mm)
S-FL-3-0 · W200P03L → F0L0 / 0.375 / 15.671875 in
0.00 / 9.52 / 398.07 mm
+X · 2 in (50.8 mm)
S-FL-3-1 · W200P03L → F2L0 / 1.875 / 15.671875 in
0.00 / 47.62 / 398.07 mm
+X · 2 in (50.8 mm)
S-FL-4-0 · W200P03L → F0L0 / 0.375 / 20.328125 in
0.00 / 9.52 / 516.33 mm
+X · 2 in (50.8 mm)
S-FL-4-1 · W200P03L → F2L0 / 1.875 / 20.328125 in
0.00 / 47.62 / 516.33 mm
+X · 2 in (50.8 mm)
S-FL-5-0 · W200P03L → F0L0 / 0.375 / 24.984375 in
0.00 / 9.52 / 634.60 mm
+X · 2 in (50.8 mm)
S-FL-5-1 · W200P03L → F2L0 / 1.875 / 24.984375 in
0.00 / 47.62 / 634.60 mm
+X · 2 in (50.8 mm)

Fastener stations · 205–216

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-FL-6-0 · W200P03L → F0L0 / 0.375 / 29.640625 in
0.00 / 9.52 / 752.87 mm
+X · 2 in (50.8 mm)
S-FL-6-1 · W200P03L → F2L0 / 1.875 / 29.640625 in
0.00 / 47.62 / 752.87 mm
+X · 2 in (50.8 mm)
S-FL-7-0 · W200P03L → F0L0 / 0.375 / 34.296875 in
0.00 / 9.52 / 871.14 mm
+X · 2 in (50.8 mm)
S-FL-7-1 · W200P03L → F2L0 / 1.875 / 34.296875 in
0.00 / 47.62 / 871.14 mm
+X · 2 in (50.8 mm)
S-FR-0-0 · W200P03R → F0R36 / 0.375 / 1.703125 in
914.40 / 9.52 / 43.26 mm
−X · 2 in (50.8 mm)
S-FR-0-1 · W200P03R → F2R36 / 1.875 / 1.703125 in
914.40 / 47.62 / 43.26 mm
−X · 2 in (50.8 mm)
S-FR-1-0 · W200P03R → F0R36 / 0.375 / 6.359375 in
914.40 / 9.52 / 161.53 mm
−X · 2 in (50.8 mm)
S-FR-1-1 · W200P03R → F2R36 / 1.875 / 6.359375 in
914.40 / 47.62 / 161.53 mm
−X · 2 in (50.8 mm)
S-FR-2-0 · W200P03R → F0R36 / 0.375 / 11.015625 in
914.40 / 9.52 / 279.80 mm
−X · 2 in (50.8 mm)
S-FR-2-1 · W200P03R → F2R36 / 1.875 / 11.015625 in
914.40 / 47.62 / 279.80 mm
−X · 2 in (50.8 mm)
S-FR-3-0 · W200P03R → F0R36 / 0.375 / 15.671875 in
914.40 / 9.52 / 398.07 mm
−X · 2 in (50.8 mm)
S-FR-3-1 · W200P03R → F2R36 / 1.875 / 15.671875 in
914.40 / 47.62 / 398.07 mm
−X · 2 in (50.8 mm)

Fastener stations · 217–228

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-FR-4-0 · W200P03R → F0R36 / 0.375 / 20.328125 in
914.40 / 9.52 / 516.33 mm
−X · 2 in (50.8 mm)
S-FR-4-1 · W200P03R → F2R36 / 1.875 / 20.328125 in
914.40 / 47.62 / 516.33 mm
−X · 2 in (50.8 mm)
S-FR-5-0 · W200P03R → F0R36 / 0.375 / 24.984375 in
914.40 / 9.52 / 634.60 mm
−X · 2 in (50.8 mm)
S-FR-5-1 · W200P03R → F2R36 / 1.875 / 24.984375 in
914.40 / 47.62 / 634.60 mm
−X · 2 in (50.8 mm)
S-FR-6-0 · W200P03R → F0R36 / 0.375 / 29.640625 in
914.40 / 9.52 / 752.87 mm
−X · 2 in (50.8 mm)
S-FR-6-1 · W200P03R → F2R36 / 1.875 / 29.640625 in
914.40 / 47.62 / 752.87 mm
−X · 2 in (50.8 mm)
S-FR-7-0 · W200P03R → F0R36 / 0.375 / 34.296875 in
914.40 / 9.52 / 871.14 mm
−X · 2 in (50.8 mm)
S-FR-7-1 · W200P03R → F2R36 / 1.875 / 34.296875 in
914.40 / 47.62 / 871.14 mm
−X · 2 in (50.8 mm)
S-FLOORFR-0-0 · W200P01 → F1B1.703125 / 1.125 / 0 in
43.26 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-0-1 · W200P01 → F3B1.703125 / 2.625 / 0 in
43.26 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-1-0 · W200P01 → F1B6.359375 / 1.125 / 0 in
161.53 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-1-1 · W200P01 → F3B6.359375 / 2.625 / 0 in
161.53 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)

Fastener stations · 229–240

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-FLOORFR-2-0 · W200P01 → F1B11.015625 / 1.125 / 0 in
279.80 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-2-1 · W200P01 → F3B11.015625 / 2.625 / 0 in
279.80 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-3-0 · W200P01 → F1B15.671875 / 1.125 / 0 in
398.07 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-3-1 · W200P01 → F3B15.671875 / 2.625 / 0 in
398.07 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-4-0 · W200P01 → F1B20.328125 / 1.125 / 0 in
516.33 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-4-1 · W200P01 → F3B20.328125 / 2.625 / 0 in
516.33 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-5-0 · W200P01 → F1B24.984375 / 1.125 / 0 in
634.60 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-5-1 · W200P01 → F3B24.984375 / 2.625 / 0 in
634.60 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-6-0 · W200P01 → F1B29.640625 / 1.125 / 0 in
752.87 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-6-1 · W200P01 → F3B29.640625 / 2.625 / 0 in
752.87 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-7-0 · W200P01 → F1B34.296875 / 1.125 / 0 in
871.14 / 28.57 / 0.00 mm
+Z · 2 in (50.8 mm)
S-FLOORFR-7-1 · W200P01 → F3B34.296875 / 2.625 / 0 in
871.14 / 66.67 / 0.00 mm
+Z · 2 in (50.8 mm)

Fastener stations · 241–252

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-VLB-0 · W100VLB → P03L-0.375 / 5.625 / 9.078125 in
-9.52 / 142.88 / 230.58 mm
+X · 1 in (25.4 mm)
S-VLB-1 · W100VLB → P03L-0.375 / 9 / 9.078125 in
-9.52 / 228.60 / 230.58 mm
+X · 1 in (25.4 mm)
S-VLB-2 · W100VLB → P03L-0.375 / 12.375 / 9.078125 in
-9.52 / 314.32 / 230.58 mm
+X · 1 in (25.4 mm)
S-VLT-0 · W100VLT → P03L-0.375 / 5.625 / 14.578125 in
-9.52 / 142.88 / 370.28 mm
+X · 1 in (25.4 mm)
S-VLT-1 · W100VLT → P03L-0.375 / 9 / 14.578125 in
-9.52 / 228.60 / 370.28 mm
+X · 1 in (25.4 mm)
S-VLT-2 · W100VLT → P03L-0.375 / 12.375 / 14.578125 in
-9.52 / 314.32 / 370.28 mm
+X · 1 in (25.4 mm)
S-VLF-0 · W100VLF → P03L-0.375 / 5.25 / 10.203125 in
-9.52 / 133.35 / 259.16 mm
+X · 1 in (25.4 mm)
S-VLF-1 · W100VLF → P03L-0.375 / 5.25 / 13.453125 in
-9.52 / 133.35 / 341.71 mm
+X · 1 in (25.4 mm)
S-VLA-0 · W100VLA → P03L-0.375 / 12.75 / 10.203125 in
-9.52 / 323.85 / 259.16 mm
+X · 1 in (25.4 mm)
S-VLA-1 · W100VLA → P03L-0.375 / 12.75 / 13.453125 in
-9.52 / 323.85 / 341.71 mm
+X · 1 in (25.4 mm)
S-VRB-0 · W100VRB → P03R36.375 / 5.625 / 9.078125 in
923.92 / 142.88 / 230.58 mm
−X · 1 in (25.4 mm)
S-VRB-1 · W100VRB → P03R36.375 / 9 / 9.078125 in
923.92 / 228.60 / 230.58 mm
−X · 1 in (25.4 mm)

Fastener stations · 253–264

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-VRB-2 · W100VRB → P03R36.375 / 12.375 / 9.078125 in
923.92 / 314.32 / 230.58 mm
−X · 1 in (25.4 mm)
S-VRT-0 · W100VRT → P03R36.375 / 5.625 / 14.578125 in
923.92 / 142.88 / 370.28 mm
−X · 1 in (25.4 mm)
S-VRT-1 · W100VRT → P03R36.375 / 9 / 14.578125 in
923.92 / 228.60 / 370.28 mm
−X · 1 in (25.4 mm)
S-VRT-2 · W100VRT → P03R36.375 / 12.375 / 14.578125 in
923.92 / 314.32 / 370.28 mm
−X · 1 in (25.4 mm)
S-VRF-0 · W100VRF → P03R36.375 / 5.25 / 10.203125 in
923.92 / 133.35 / 259.16 mm
−X · 1 in (25.4 mm)
S-VRF-1 · W100VRF → P03R36.375 / 5.25 / 13.453125 in
923.92 / 133.35 / 341.71 mm
−X · 1 in (25.4 mm)
S-VRA-0 · W100VRA → P03R36.375 / 12.75 / 10.203125 in
923.92 / 323.85 / 259.16 mm
−X · 1 in (25.4 mm)
S-VRA-1 · W100VRA → P03R36.375 / 12.75 / 13.453125 in
923.92 / 323.85 / 341.71 mm
−X · 1 in (25.4 mm)
S-RTCF-0 · W100RTCF → P028.625 / 3.25 / 34.921875 in
219.07 / 82.55 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCF-1 · W100RTCF → P0213.3125 / 3.25 / 34.921875 in
338.14 / 82.55 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCF-2 · W100RTCF → P0218 / 3.25 / 34.921875 in
457.20 / 82.55 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCF-3 · W100RTCF → P0222.6875 / 3.25 / 34.921875 in
576.26 / 82.55 / 887.02 mm
+Z · 1 in (25.4 mm)

Fastener stations · 265–276

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-RTCF-4 · W100RTCF → P0227.375 / 3.25 / 34.921875 in
695.32 / 82.55 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCA-0 · W100RTCA → P028.625 / 14.75 / 34.921875 in
219.07 / 374.65 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCA-1 · W100RTCA → P0213.3125 / 14.75 / 34.921875 in
338.14 / 374.65 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCA-2 · W100RTCA → P0218 / 14.75 / 34.921875 in
457.20 / 374.65 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCA-3 · W100RTCA → P0222.6875 / 14.75 / 34.921875 in
576.26 / 374.65 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCA-4 · W100RTCA → P0227.375 / 14.75 / 34.921875 in
695.32 / 374.65 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCL-0 · W100RTCL → P028.25 / 4.375 / 34.921875 in
209.55 / 111.12 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCL-1 · W100RTCL → P028.25 / 9 / 34.921875 in
209.55 / 228.60 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCL-2 · W100RTCL → P028.25 / 13.625 / 34.921875 in
209.55 / 346.07 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCR-0 · W100RTCR → P0227.75 / 4.375 / 34.921875 in
704.85 / 111.12 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCR-1 · W100RTCR → P0227.75 / 9 / 34.921875 in
704.85 / 228.60 / 887.02 mm
+Z · 1 in (25.4 mm)
S-RTCR-2 · W100RTCR → P0227.75 / 13.625 / 34.921875 in
704.85 / 346.07 / 887.02 mm
+Z · 1 in (25.4 mm)

Fastener stations · 277–288

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-BEML-0 · W125BEML + SPML → DM1B6.828125 / 2.101 / 11.578125 in
173.43 / 53.37 / 294.08 mm
−Y · 1 1/4 in (31.75 mm)
S-BEML-1 · W125BEML + SPML → DM1L6.828125 / 2.101 / 15.945312 in
173.43 / 53.37 / 405.01 mm
−Y · 1 1/4 in (31.75 mm)
S-BEML-2 · W125BEML + SPML → DM1L6.828125 / 2.101 / 20.3125 in
173.43 / 53.37 / 515.94 mm
−Y · 1 1/4 in (31.75 mm)
S-BEML-3 · W125BEML + SPML → DM1L6.828125 / 2.101 / 24.679688 in
173.43 / 53.37 / 626.86 mm
−Y · 1 1/4 in (31.75 mm)
S-BEML-4 · W125BEML + SPML → DM1T6.828125 / 2.101 / 29.046875 in
173.43 / 53.37 / 737.79 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMR-0 · W125BEMR + SPMR → DM1B29.171875 / 2.101 / 11.578125 in
740.97 / 53.37 / 294.08 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMR-1 · W125BEMR + SPMR → DM1R29.171875 / 2.101 / 15.945312 in
740.97 / 53.37 / 405.01 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMR-2 · W125BEMR + SPMR → DM1R29.171875 / 2.101 / 20.3125 in
740.97 / 53.37 / 515.94 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMR-3 · W125BEMR + SPMR → DM1R29.171875 / 2.101 / 24.679688 in
740.97 / 53.37 / 626.86 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMR-4 · W125BEMR + SPMR → DM1T29.171875 / 2.101 / 29.046875 in
740.97 / 53.37 / 737.79 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMB-0 · W125BEMB + SPMB → DM1B8.203125 / 2.101 / 11.453125 in
208.36 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMB-1 · W125BEMB + SPMB → DM1B12.121875 / 2.101 / 11.453125 in
307.90 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)

Fastener stations · 289–300

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-BEMB-2 · W125BEMB + SPMB → DM1B16.040625 / 2.101 / 11.453125 in
407.43 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMB-3 · W125BEMB + SPMB → DM1B19.959375 / 2.101 / 11.453125 in
506.97 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMB-4 · W125BEMB + SPMB → DM1B23.878125 / 2.101 / 11.453125 in
606.50 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMB-5 · W125BEMB + SPMB → DM1B27.796875 / 2.101 / 11.453125 in
706.04 / 53.37 / 290.91 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-0 · W125BEMT + SPMT → DM1T8.203125 / 2.101 / 29.171875 in
208.36 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-1 · W125BEMT + SPMT → DM1T12.121875 / 2.101 / 29.171875 in
307.90 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-2 · W125BEMT + SPMT → DM1T16.040625 / 2.101 / 29.171875 in
407.43 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-3 · W125BEMT + SPMT → DM1T19.959375 / 2.101 / 29.171875 in
506.97 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-4 · W125BEMT + SPMT → DM1T23.878125 / 2.101 / 29.171875 in
606.50 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-BEMT-5 · W125BEMT + SPMT → DM1T27.796875 / 2.101 / 29.171875 in
706.04 / 53.37 / 740.97 mm
−Y · 1 1/4 in (31.75 mm)
S-LCL-0 · W100LCL → P03L1.203125 / 4 / 8.203125 in
30.56 / 101.60 / 208.36 mm
−X · 1 in (25.4 mm)
S-LCL-1 · W100LCL → P03L1.203125 / 7.557292 / 8.203125 in
30.56 / 191.96 / 208.36 mm
−X · 1 in (25.4 mm)

Fastener stations · 301–312

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LCL-2 · W100LCL → P03L1.203125 / 11.114583 / 8.203125 in
30.56 / 282.31 / 208.36 mm
−X · 1 in (25.4 mm)
S-LCL-3 · W100LCL → P03L1.203125 / 14.671875 / 8.203125 in
30.56 / 372.67 / 208.36 mm
−X · 1 in (25.4 mm)
S-LCR-0 · W100LCR → P03R34.796875 / 4 / 8.203125 in
883.84 / 101.60 / 208.36 mm
+X · 1 in (25.4 mm)
S-LCR-1 · W100LCR → P03R34.796875 / 7.557292 / 8.203125 in
883.84 / 191.96 / 208.36 mm
+X · 1 in (25.4 mm)
S-LCR-2 · W100LCR → P03R34.796875 / 11.114583 / 8.203125 in
883.84 / 282.31 / 208.36 mm
+X · 1 in (25.4 mm)
S-LCR-3 · W100LCR → P03R34.796875 / 14.671875 / 8.203125 in
883.84 / 372.67 / 208.36 mm
+X · 1 in (25.4 mm)
S-LCFJ1-0 · W100LCFJ1 → F3L1.453125 / 3.5 / 8.203125 in
36.91 / 88.90 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFJ1-1 · W100LCFJ1 → F3L3.578125 / 3.5 / 8.203125 in
90.88 / 88.90 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFRML-0 · W100LCFRML → RCML4.744792 / 4.109375 / 8.203125 in
120.52 / 104.38 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFRML-1 · W100LCFRML → RCML5.161458 / 4.109375 / 8.203125 in
131.10 / 104.38 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFPM-0 · W100LCFPM → RBM36.328125 / 2.609375 / 8.203125 in
160.73 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFPM-1 · W100LCFPM → RBM310.996875 / 2.609375 / 8.203125 in
279.32 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)

Fastener stations · 313–324

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LCFPM-2 · W100LCFPM → RBM315.665625 / 2.609375 / 8.203125 in
397.91 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFPM-3 · W100LCFPM → RBM320.334375 / 2.609375 / 8.203125 in
516.49 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFPM-4 · W100LCFPM → RBM325.003125 / 2.609375 / 8.203125 in
635.08 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFPM-5 · W100LCFPM → RBM329.671875 / 2.609375 / 8.203125 in
753.67 / 66.28 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFRMR-0 · W100LCFRMR → RCMR30.838542 / 4.109375 / 8.203125 in
783.30 / 104.38 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFRMR-1 · W100LCFRMR → RCMR31.255208 / 4.109375 / 8.203125 in
793.88 / 104.38 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFJ2-0 · W100LCFJ2 → F3R32.421875 / 3.5 / 8.203125 in
823.52 / 88.90 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCFJ2-1 · W100LCFJ2 → F3R34.546875 / 3.5 / 8.203125 in
877.49 / 88.90 / 208.36 mm
−Y · 1 in (25.4 mm)
S-LCB1-0 · W100LCB1 → P043.158125 / 16.796875 / 8.203125 in
80.22 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB1-1 · W100LCB1 → P047.537083 / 16.796875 / 8.203125 in
191.44 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB1-2 · W100LCB1 → P0411.916042 / 16.796875 / 8.203125 in
302.67 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB1-3 · W100LCB1 → P0416.295 / 16.796875 / 8.203125 in
413.89 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)

Fastener stations · 325–336

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-LCB2-0 · W100LCB2 → P0419.705 / 16.796875 / 8.203125 in
500.51 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB2-1 · W100LCB2 → P0424.083958 / 16.796875 / 8.203125 in
611.73 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB2-2 · W100LCB2 → P0428.462917 / 16.796875 / 8.203125 in
722.96 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCB2-3 · W100LCB2 → P0432.841875 / 16.796875 / 8.203125 in
834.18 / 426.64 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCPL-0 · W100LCPL → CLU1.286458 / 15.296875 / 8.203125 in
32.68 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCPL-1 · W100LCPL → CLU1.744792 / 15.296875 / 8.203125 in
44.32 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCP1-0 · W100LCP1 → CM117.75 / 15.296875 / 8.203125 in
450.85 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCP1-1 · W100LCP1 → CM118.25 / 15.296875 / 8.203125 in
463.55 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCPR-0 · W100LCPR → CRU34.255208 / 15.296875 / 8.203125 in
870.08 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-LCPR-1 · W100LCPR → CRU34.713542 / 15.296875 / 8.203125 in
881.72 / 388.54 / 208.36 mm
+Y · 1 in (25.4 mm)
S-ROOFL-0 · W125P02 → CLT1.453125 / 4 / 36 in
36.91 / 101.60 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFL-1 · W125P02 → CLT1.453125 / 9 / 36 in
36.91 / 228.60 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)

Fastener stations · 337–348

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-ROOFL-2 · W125P02 → CLT1.453125 / 15 / 36 in
36.91 / 381.00 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFR-0 · W125P02 → CRT34.546875 / 4 / 36 in
877.49 / 101.60 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFR-1 · W125P02 → CRT34.546875 / 9 / 36 in
877.49 / 228.60 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFR-2 · W125P02 → CRT34.546875 / 15 / 36 in
877.49 / 381.00 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFF-0 · W125P02 → F1T8 / 1.125 / 36 in
203.20 / 28.57 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFF-1 · W125P02 → F1T20 / 1.125 / 36 in
508.00 / 28.57 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFF-2 · W125P02 → F1T32 / 1.125 / 36 in
812.80 / 28.57 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFB-0 · W125P02 → CT8 / 16.546875 / 36 in
203.20 / 420.29 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFB-1 · W125P02 → CT19 / 16.546875 / 36 in
482.60 / 420.29 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-ROOFB-2 · W125P02 → CT30 / 16.546875 / 36 in
762.00 / 420.29 / 914.40 mm
−Z · 1 1/4 in (31.75 mm)
S-M-HP1 · HASPM-HP-base → DM0R31.295625 / -0.07 / 18.3125 in
794.91 / -1.78 / 465.14 mm
+Y · 5/8 in (15.88 mm)
S-M-HP2 · HASPM-HP-base → DM0R30.925625 / -0.07 / 18.8125 in
785.51 / -1.78 / 477.84 mm
+Y · 5/8 in (15.88 mm)

Fastener stations · 349–353

Use the named assembly datums. Clearance passes through first members; stopped pilots enter the receivers. Received heads and thin metal webs require accepted trials.

ID / typeThrough → receiverStart X / Y / ZDirection / length
S-M-HP3 · HASPM-HP-base → DM0R30.825625 / -0.07 / 17.8125 in
782.97 / -1.78 / 452.44 mm
+Y · 5/8 in (15.88 mm)
S-M-ST1 · HASPM-ST-base → F0R33.175625 / -0.07 / 17.7525 in
842.66 / -1.78 / 450.91 mm
+Y · 5/8 in (15.88 mm)
S-M-ST2 · HASPM-ST-base → F0R32.055625 / -0.07 / 17.7525 in
814.21 / -1.78 / 450.91 mm
+Y · 5/8 in (15.88 mm)
S-M-ST3 · HASPM-ST-base → F0R33.175625 / -0.07 / 18.8725 in
842.66 / -1.78 / 479.36 mm
+Y · 5/8 in (15.88 mm)
S-M-ST4 · HASPM-ST-base → F0R32.055625 / -0.07 / 18.8725 in
814.21 / -1.78 / 479.36 mm
+Y · 5/8 in (15.88 mm)

Machining removals

Local X / Y / Z begin at the named part’s minimum assembled-coordinate corner. Cut volumes extend slightly beyond an edge for a through-cut and are clipped to the part. Read orientation pictures; never use a schematic as a full-size template.

Cut / partLocal X / Y / ZRemoval sizeOperation
POCKET-VLB / VLB0.287 in (7.29 mm) / 0.494 in (12.55 mm) / 0.494 in (12.55 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VLT / VLT0.287 in (7.29 mm) / 0.494 in (12.55 mm) / -4.506 in (-114.45 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VLF / VLF0.287 in (7.29 mm) / 0.494 in (12.55 mm) / -0.506 in (-12.85 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VLA / VLA0.287 in (7.29 mm) / -6.506 in (-165.25 mm) / -0.506 in (-12.85 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VRB / VRB0 in (0 mm) / 0.494 in (12.55 mm) / 0.494 in (12.55 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VRT / VRT0 in (0 mm) / 0.494 in (12.55 mm) / -4.506 in (-114.45 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-VRF / VRF0 in (0 mm) / 0.494 in (12.55 mm) / -0.506 in (-12.85 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land

Machining removals · continued

Local X / Y / Z begin at the named part’s minimum assembled-coordinate corner. Cut volumes extend slightly beyond an edge for a through-cut and are clipped to the part. Read orientation pictures; never use a schematic as a full-size template.

Cut / partLocal X / Y / ZRemoval sizeOperation
POCKET-VRA / VRA0 in (0 mm) / -6.506 in (-165.25 mm) / -0.506 in (-12.85 mm)0.088 in (2.24 mm) × 7.012 in (178.1 mm) × 5.012 in (127.3 mm)Wall-facing wire rebate; preserve outer wood bearing land
POCKET-RTCF / RTCF0.494 in (12.55 mm) / 0.494 in (12.55 mm) / 0.287 in (7.29 mm)19.012 in (482.9 mm) × 11.012 in (279.7 mm) × 0.088 in (2.24 mm)Roof-facing wire rebate; retained solid bearing land
POCKET-RTCA / RTCA0.494 in (12.55 mm) / -10.506 in (-266.85 mm) / 0.287 in (7.29 mm)19.012 in (482.9 mm) × 11.012 in (279.7 mm) × 0.088 in (2.24 mm)Roof-facing wire rebate; retained solid bearing land
POCKET-RTCL / RTCL0.494 in (12.55 mm) / -0.506 in (-12.85 mm) / 0.287 in (7.29 mm)19.012 in (482.9 mm) × 11.012 in (279.7 mm) × 0.088 in (2.24 mm)Roof-facing wire rebate; retained solid bearing land
POCKET-RTCR / RTCR-18.506 in (-470.05 mm) / -0.506 in (-12.85 mm) / 0.287 in (7.29 mm)19.012 in (482.9 mm) × 11.012 in (279.7 mm) × 0.088 in (2.24 mm)Roof-facing wire rebate; retained solid bearing land
ROOF-OPEN-P02-0 / P029 in (228.6 mm) / 4 in (101.6 mm) / -0.1 in (-2.54 mm)18 in (457.2 mm) × 10 in (254 mm) × 0.903125 in (22.94 mm)Supported through-cut; preserve original N13 opening coordinates
VENT-P03L-0 / P03L-0.1 in (-2.54 mm) / 6 in (152.4 mm) / 9 1/8 in (231.78 mm)0.903125 in (22.94 mm) × 6 in (152.4 mm) × 4 in (101.6 mm)Supported through-cut; preserve original N13 opening coordinates

Machining removals · continued

Local X / Y / Z begin at the named part’s minimum assembled-coordinate corner. Cut volumes extend slightly beyond an edge for a through-cut and are clipped to the part. Read orientation pictures; never use a schematic as a full-size template.

Cut / partLocal X / Y / ZRemoval sizeOperation
VENT-P03R-0 / P03R-0.1 in (-2.54 mm) / 6 in (152.4 mm) / 9 1/8 in (231.78 mm)0.903125 in (22.94 mm) × 6 in (152.4 mm) × 4 in (101.6 mm)Supported through-cut; preserve original N13 opening coordinates
NUT-RECESS-RCML / RCML1/4 in (6.35 mm) / 7/8 in (22.23 mm) / 1 13/16 in (46.04 mm)Cylindrical removal; bounding extent 1 in (25.4 mm) × 5/8 in (15.88 mm) × 1 in (25.4 mm) (use the stated diameter and depth, not a rectangular pocket)Stopped 1-inch flat-bottom recess from rear post face, 5/8-inch deep; remaining wood 7/8 inch. Rehearse the actual socket before final drilling.
NUT-RECESS-RCMR / RCMR1/4 in (6.35 mm) / 7/8 in (22.23 mm) / 1 13/16 in (46.04 mm)Cylindrical removal; bounding extent 1 in (25.4 mm) × 5/8 in (15.88 mm) × 1 in (25.4 mm) (use the stated diameter and depth, not a rectangular pocket)Stopped 1-inch flat-bottom recess from rear post face, 5/8-inch deep; remaining wood 7/8 inch. Rehearse the actual socket before final drilling.

Cutting diagrams

PLY-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PLY-2 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

SOLID-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

SOLID-2 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

SOLID-3 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

MESH-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

ACRYLIC-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

VENEER-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

VENEER-2 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PAD-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-2 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-3 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-4 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-5 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-6 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-7 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-FRAME-8 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-THIN-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-BEAD-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

LINER-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

UNDERLAY-1 · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Grain-fixed guillotine allocation; defect-free stock; safe tool/hold-down rehearsal required

PINE-TRIAL · numbered stock allocation

Numbers match the ordered ID and exact stock-coordinate table
Numbers match the ordered ID and exact stock-coordinate table

Dedicated full-width trial board; form thickness before ripping narrow parts

Inspection records

Receiving and physical acceptance record

Leave actual results blank until measured or performed. Calculations and renders do not complete a physical record.

CheckpointActual result / date / reviewer
H01 · before hardware drilling
Receive three same-hand LSX-100R hinges, exact screws and N305-979 hasp. Verify maker drawing, hole/head seating, full bearing on equal cured veneer faces, aligned axes, head and rear-tip cover, full swing and 2 in (50.8 mm) lift-off. No supplier approval or physical trial received.
___________________

___________________

___________________
H02 · before wood cutting
Measure plywood gauge, straight square solid wood, stock dimensions and kerf. Refit door perimeter and retainer sides while retaining glazing pocket and hidden structural bearing. No dimensions are received measurements.
___________________

___________________

___________________

Glue applied: __________ · Coating/repair time: __________
Temperature / humidity: __________ · Full cure due: __________
PSA supplier dwell: __________ · Liner test dates: __________

Receiving and physical acceptance record

Leave actual results blank until measured or performed. Calculations and renders do not complete a physical record.

CheckpointActual result / date / reviewer
H03 · before veneer purchase
Confirm chosen species, PSA/backer, panel balance, cured Varathane compatibility, acclimation, pressure, dwell, temperature/humidity and cleaner exposure. Prove bond and compression stability beneath the hinge leaves. Recalculate for every changed layer.
___________________

___________________

___________________
H04 · before capture routing
Measure actual welded crossing and cured film. Trial 0.088 in (2.24 mm) reference rebate, at most 1/8 in (3.18 mm) without redesign, with full solid bearing and covered cut wires.
___________________

___________________

___________________

Glue applied: __________ · Coating/repair time: __________
Temperature / humidity: __________ · Full cure due: __________
PSA supplier dwell: __________ · Liner test dates: __________

Receiving and physical acceptance record

Leave actual results blank until measured or performed. Calculations and renders do not complete a physical record.

CheckpointActual result / date / reviewer
H05 · before finish and lining
Complete all drilling, head seats and driver/socket access trials before coating. Flush retainer connection, stopped nut recess and liner protection require received-stack acceptance. Reseal and fully recure any later exposed wood. For revised retainer: received 3 1/2 in (88.9 mm) flat-head screw, washer <=1/16 in (1.59 mm) and locknut 0.298 in (7.57 mm)–0.328 in (8.33 mm). Trial 1 in (25.4 mm) diameter x 5/8 in (15.88 mm) stopped rear recess, socket access, two complete exposed threads and tail >=1/16 in (1.59 mm) below post face. Retain 7/8 in (22.23 mm) post thickness at the washer seat. No torque or connection capacity inferred.
___________________

___________________

___________________
H06 · before glazing cutting
Measure actual 0.22 in (5.59 mm) acrylic, uncompressed neoprene pads and cured films; fit spacer from 3/8 in (9.53 mm) rough stock. Preserve expansion and supported lower edge; no rigid squeeze or drilled pane. Weigh finished door and repeat supported swing/lift trial.
___________________

___________________

___________________

Glue applied: __________ · Coating/repair time: __________
Temperature / humidity: __________ · Full cure due: __________
PSA supplier dwell: __________ · Liner test dates: __________

Receiving and physical acceptance record

Leave actual results blank until measured or performed. Calculations and renders do not complete a physical record.

CheckpointActual result / date / reviewer
H07 · before loading
Qualified review of wood connections, door support, retainer and continuous base/furniture/building floor under weighed wet contents. No capacity derives from the hinge catalogue or bed arithmetic. Qualified connection review must include the countersunk front bearing and recessed interior post bearing, not the previous carriage-bolt geometry.
___________________

___________________

___________________
H08 · before animal entry
Full finish cure; construction, secure closure, pinch/edge/escape/mesh, maintenance and stability tests. Separate species/equipment heat/light/humidity commissioning; no animal suitability assigned.
___________________

___________________

___________________

Glue applied: __________ · Coating/repair time: __________
Temperature / humidity: __________ · Full cure due: __________
PSA supplier dwell: __________ · Liner test dates: __________

Receiving and physical acceptance record

Leave actual results blank until measured or performed. Calculations and renders do not complete a physical record.

CheckpointActual result / date / reviewer
H09 · before liner installation
Material suitability and compressed underlay/fold bulk trial around fixed frame, two receivers and three rear posts; uncut wet-zone folds. One-inch water observation for 24 hours only after qualified support; no aquarium approval.
___________________

___________________

___________________

Glue applied: __________ · Coating/repair time: __________
Temperature / humidity: __________ · Full cure due: __________
PSA supplier dwell: __________ · Liner test dates: __________

Sources, separate statuses and maintenance

Current product identity and source evidence are in the construction review packet. Quantities, geometry and instructions belong only to N13.

Separate statuses: research, reference dimensions, calculations and digital validation each have their own evidence. No prototype has been built. Physical testing and qualified review have not been performed. Publication does not replace these construction checks.

For maintenance, relocate occupants, isolate equipment and remove all water and contents. Release the hasp and open at least 90 degrees before the helper-supported 2-inch (50.8 mm) vertical lift. Remove the front receiver clamp strips, then long side strips, then rear post and remaining short strips. Fold the empty basin clear before releasing both retainer nuts and screws. Refit in the reverse accepted order and repeat affected cure, shallow leak, door, mesh and containment checks.

Veneer scans by Jenelle van Heerden via Poly Haven illustrate maple, white oak and walnut appearance. Delivered grain and colour vary. The full exterior veneer system, including hinge bearing, remains subject to supplier/qualified bond, balance and actual-stack acceptance.

Enlarged enclosure picture